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Hi

 

This question is for the layout gurus. I would like to make a 4'x8' foam platform which is lite weight but strong. I do not have the space for a permanent  layout  This layout would be stored in the garage when not in use. When it is in use it would lay flat on the floor. When we purchase a home this would be part of the permanent layout. On this lay out I was thinking of placing the following:

 

 

31" crossing loop Fastrack

36" loop Fastrack

42 "loop Super "O"

48" loop Fastrack

 

I was think of a using the basic 2"x4" to make the framing of this lay out. The form to be lite weight and kill some of the noise that Fastrack makes.

 

Before I start building this and running into all kinds of unforeseen problems. I am reaching out to you folks in the Track Plan group for advise, suggestions and guidance before I build it.

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A turn of O48 FasTrack will NOT fit on a 4x8 layout.  The center line of the turn will be on the edge of the layout.  You have to have at least 5x8 to use O48 FasTrack.  Also, I doubt you'll be able to fit the O42 loop in between the O36 and O48 FasTrack.  And if you can, you won't be able to run 3 trains at once as they hit each other on curves, unless that O42 is elevated.  O31 will not fit in the O36 either.

Last edited by sinclair

Kris,

 

I think a good solution would be to break the layout into modules that can be connected together and be supported by adjustable feet or self leveling foot pads. (four 2' x 4' or two 4' x 4') This will help reduce the size of the layout for storage and make it easier to transport the layout.

 

With four ovals of track the weight of trains running on those ovals, the pink foam alone would probably not support the weight of the layout and would require extra bracing.

 

What I have in mind is using 1x3 to build the frames covered by 1/4" plywood to support the foam. That should give your layout enough support but not add the weight of 2x4's. The module can be held together with screws or clamps. I would add feet that protrude just below the modules and use self leveling pads.

 

Hope this helps!

Last edited by ChessieFan72

Dear Sinclair

 

Thanks for point those items out. I would hate to built it and and then have trains crashing into one another. Based on that information how this work 5'x8' with the following:

 

Atlas 27 circle

36" loop Fastrack

48" loop Fastrack

54" Atlas circle

 

Dear Stewart

 

I have read some articles on this and other forums about section. I like the idea easy set up and easy storage.  Based on 5' by 8' I was think of 4 section each being 2.5 x 4'.  I would use 1x3 with 1/4 plywood but instead of form how about a low shag carpet to lower the volume of the layout.  The whole thing would be bolts together with wing nuts. The feet would also use bolts and wing nuts set up for self leveling pads. What I just described work or am I missing the mark?

 

 

I'm not sure O48 will fit in O54 due to how wide FasTrack is.  If you want 4 loops, I'd just go all Atlas, O27, O36, O45, and O54.

 

I would recommend you go download SCARM, which is free to use, and try out your ideas to see how'd they fit.  Once you have the track down, push B so that there is now a gray shadow to the track, this is for roadbeds, and I find it works excellent for showing if track will hit or not.

 

Also, what rolling stock are you planning on running?  I ask because even though you can get "big" steam like Big Boys and Cab Forwards that will run on O36, you wouldn't be able to run anything on the adjacent O45 due to overhang if you were running one of those big ones.

I was think of a using the basic 2"x4" to make the framing of this lay out. The form to be lite weight and kill some of the noise that Fastrack makes.

 

I used a fram made of 1"X4" outside and 1" X4" across every 2' for braces, also 2 1X4 screwed in a L shape for legs, very light and it hangs on the ceiling with bike pully system. the layout is 6'X8' so far so good.

2 things beyond what has already been said:

 

1) Do not place rubber tired vehicles on the foam, even if you paint it. Eventually they will sink in and stick. It is not a matter of "if", but rather "when".

 

2) Use 2" thick foam and brace the underside to support it very well. 16" on center is not overkill, and in fact, may not be enough. Poor bracing will eventually lead to sagging of the foam.

 

BTDT on both counts.

 

Chris

LVHR

I built my entire 5 X 8 Christmas layout as seen in the following post from foam board:

 

https://ogrforum.com/t...mas-layout-in-action

 

I used solid 2" foam board for the top layer and built a honeycomb underneath out of 2" foam board strips.  I ran all my wiring through the honeycomb.  The whole thing is about 4" tall with indoor / outdoor carpet on top of the foam board and regular Lionel O gauge track over the carpet.

 

I've had no problems with anything sinking in, including the full size Christmas tree that sits on top.

 

I thought the foam board would be quieter than plywood, which it is, but the postwar Lionel trains still make a considerable amount of noise :-)

 

The foam board is certainly much lighter than wood.

 

I got my inspiration from an article in Classic Toy Trains Magazine where they built a layout from foam board.

 

Good luck!

Originally Posted by Postwar Trainman:

I built my entire 5 X 8 Christmas layout as seen in the following post from foam board:

 

 

I used solid 2" foam board for the top layer and built a honeycomb underneath out of 2" foam board strips.  I ran all my wiring through the honeycomb. 

 

I've had no problems with anything sinking in, including the full size Christmas tree that sits on top.

 

... but the postwar Lionel trains still make a considerable amount of noise :-)

Rob,

 

Could you post a couple of pictures of your honeycomb structure. This is definitely a game changer, especially if the honeycomb could support a foam only table top at normal layout height.

I followed the same path as John P. did. 

2" thick sheet of foam at 4x8'.

1x4 framing

1x4 cross braces every 2'.

 

We made a small, upper loop with another section of 1" thick foam and 6" tall foam risers to hold it. 

Add tunnel portals and plasterwrap mountain shape. Then white paint and flake snow.

 

Plenty strong, very light and no sagging. 

The first year it sat right on our dining room table.

The years following, we made another section and put both on 1x1" legs in the basement. 2013 arranged lengthwise. 2014 arranged as an 8x8' square.

 

 

 

 

 

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Last edited by graz
Originally Posted by sinclair:

A turn of O48 FasTrack will NOT fit on a 4x8 layout.  The center line of the turn will be on the edge of the layout.  You have to have at least 5x8 to use O48 FasTrack. 

I can concur about the O48 Fastrack not fitting... here's the resolution that worked for me; a "hybrid" loop made up of 36-48-48-48-36.  It fits absolutely perfect on a 4x8.  Makes sense to maximize every loop you can when you're working with limited space.

 

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Thank you one and all again for all your in put. The biggest engine I have in my roaster is a K-Line I believe it is a Hudson but I could be wrong. But I do have a few F-3 and 2-6 steam engine that should run nicely on this small layout.

 

Dear graz, John P,  Rob and Stewart does any have copy of the blueprints for this or the link to the article in Classic Toy Trains Magazine. I would love to take a look at it and see what total materials I need to build this.

 

Dear Sinclair and ams Thank you for the track tips and track design.

 

 

Dear Chris thanks for the foam tip I did not know that foam could do that to rubber tires.

 

 

Originally Posted by ChessieFan72:
 

Rob,

 

Could you post a couple of pictures of your honeycomb structure. This is definitely a game changer, especially if the honeycomb could support a foam only table top at normal layout height.

 Here are some pictures of the bottom of the layout.  Maybe not so much a "honeycomb" as more of a grid of foam strips.  The 2 middle strips are 4" wide x 2" thick.  All other strips are 2" x 2".  The strips are roughly 14" on center.  

 

I used Liquid Nails to glue everything together.  Just make sure to get the kind that's ok for foam as certain adhesives will actually melt the foam.  I think I used the tube labeled "tub surround."  Read the label - It will tell you if ok for foam.

 

Also, if you paint the foam, be sure to use a latex (water based) primer before using any oil based paint or spray paint.  Anything other than latex will likewise melt the foam.

 

Hope this helps and good luck!

 

Rob

 

 

 

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Last edited by Postwar Trainman
Originally Posted by nvocc5:

 

Dear graz, John P,  Rob and Stewart does any have copy of the blueprints for this or the link to the article in Classic Toy Trains Magazine. I would love to take a look at it and see what total materials I need to build this.

 

 

 

Here are some video links from CTT's website:

 

http://ctt.trains.com/how-to/r...al--western-rr-day-1

 

http://ctt.trains.com/how-to/r...al--western-rr-day-2

 

The actual articles appeared in the Jan & Feb 2014 issues

 

Good luck!

 

Rob

Dear Rob

I am moving forward going from a carpet layout to a semi permanent layout based on your design. I do not have access to CTT's website as I am not a member. I already have two different track plans one Fastrack and the other Super O, Doubledaz was kind enough to help me out with the layout design for the track. Please see below thread based on your design. https://ogrforum.com/t...99#70552247021792199

I was wondering if you have built a variate of this foam 4x8 into a larger layout. Also what adhesive did you use on the cross members underneath the foam base did you used?

Any help, suggestion or pointer would grateful appreciated as I plan on building this Spring 2017. I am getting all the track that I do not have at this time.

Your profile says that you're located in CT, so you'll be dealing with wide swings in temperature.  Be careful with garage storage - my suggestions include storing it at least a foot off the floor (milk crates or a frame of 2x4s) and don't leave it flat on the floor for an extended period of time.  Instead of running on the floor, you could create a temporary support using folding sawhorses and 2x4s.

I recommend you break the layout into at least two sections or modules.  Three 32" x 60", or four 30" x 48" would be my approach.  The modules also allow for future expansion.  From a couple of decades building modules, some observations ...

1.  The weight of a module increases and "handle-ability" decreases as track and scenery are added.  Can you easily handle a 5x8 with a few pounds of track added?

2.  If you ever want to move the layout to another venue, 4 ft. is a practical maximum width for transport.  Storing a stack of 4 ft. modules is easier than a single large module.  (I do know of a 5x10 layout that comes to our holiday shows, but the owner has a box truck for transport).

3.  Keep module framing light.  1x4 is overkill, 1x3 is sufficient.  1x2 joists to stiffen a plywood deck works fine.

4. Plan for wiring passages and interconnects between modules.  Color code your wiring.

5.  Carpeting works as a noise reduction treatment.  Gluing foam or floor underlayment to the underside of a plywood deck also works.  Anything to dampen the sounding board effect.

John

 

Dear Gentlemen

Sorry for the late reply from me, just between the holiday and such. Thank you for the replies and information.

Dear Robert R

I have seen the video thank you. I am now getting my lumber yard order ready for the spring of this year and would like to have foam on this order as well. The local yard provides free delivery if the order is over $500.00. Do you know where I can get a copy of the plans?

 

 

 

Dear All

Here is the latest news in regards to the Layout pulley storage system.  The plan has been revised and revised again,  here are the latest details:

This layout final dims are 6 feet wide by 10 feet long. This will be a Murphy bed style layout with a pull system. Lumber has been delivered and in storage in the garage and waiting for warm weather to start the layout base. The new layout base is larger than the original track design for future expansion.  I have some ideas for the future expansion but let us get the current design operation and then we we will look at the expansion.

Unfortunately this will be built on a traditional platform not on foam as my carpenter is a wood person not a foam person.

One phase 4 gang electrical box is waiting for the warm weather to arrive in New England states to be installed, this is with it own circuit breaker.

The carpenter is on vacation from Feb to the end of March of this year for the project has been pushed a few weeks.  On top of that my oldest is getting married and that is pushing the project back even more but so be it, I waited forty years to build this so a few weeks will not be a big deal.

I would like to thank everyone for their help in building this layout, four houses later and 40 years later a dream is becoming a realty.  I would like to thank my wife for understand that this layout will be built this year and I am going to York in Oct of this year. So whatever she want done in the house speak now or wait until next year to get it done.

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