I'm not talking about painting the nursery here... I need some advice on a subject I have NO experience with: Using sheet foam as the surface material for a layout.
First let me say I'm NOT interested in Homasote. I've used that material twice before and there were disadvantages. Frankly I doubt I could get any here in north Texas.
This will be an operations-oriented layout with mostly flat surfaces (i.e., not open-grid benchwork.) My plan is to put the foam sheets over module decks made from 1/2" plywood, and then mount Ross track directly on the foam. I've used Midwest cork roadbed in the past, but tinplate track is already taller than prototypical height. Putting roadbed under it only worsens the visual effect. Strip roadbed also isn't ideal for yard areas. So my plan is to mount the track to whatever constitutes the layout surface. Using foam should make things quieter, relative to mounting the track directly on the plywood.
I'm thinking that using one or two sheets of foam will let me gouge out a convincing pond or gully if I decide the layout needs one. I also might glue a few sheets together to make a hill or cut in the corners, if I feel the need for more varied terrain.
Now I've seen both pink and blue foam. My #1 concern is not releasing toxic fumes or dust if I drill, sand, cut or accidentally melt some of it. Also, I've seen paint literally disintegrate some types of foam. I'm also concerned that when trying to drill through it for track wiring, it will melt, gall or gum up my drills, making this part of the job even more difficult.
I have both a Lowe's and Home Depot nearby. So what kind of foam should I look for? Pink? Blue? Any specific name brand or trade name? Any particular types of glue, paint, cutting tools that will make the job easier? Thanks in advance for sharing your experience working with foam! -Ted