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In a previous thread I mentioned a product a customer/friend alerted me to. it is called the split jaw power clamp. I thought it would be a neat alternative to soldering wire to track. As it turned out while the clamp fits perfectly between ties on Ross track it was too wide for Atlas O track. 

After working with Jerry from Split jaw Products INC. I am pleased to say a solution was found. Jerry machined 1/32 inch off each side of the clamps for a full 1/16 inch. The machined jaw fits in between the ties on Atlas O track now.

What follows is some insights I put together for using the clamps.

 

1. There are no issues using the full sized clamp on Ross track. The allen wrench fits between the rail and the bottom chord so tightening the clamp anywhere on the track is no problem. Disregard the chip in the wood.

 

 

Split Jaw Connector 007

 

 

2. The machined clamp is shown with the standard size below.

 

 

Split Jaw Connector 005

 

 

3. The machined clamp works with Atlas O track now with the following modification - the plastic bar on the bottom of the track has to be cut away so the clamp fits the track (about 30 seconds with a razor saw). To attach the clamp to the inner rail the plastic bars on the inner rail along with one outer rail need to be cut off to allow room for the allen wrench. After cutting the bars for the photo below I decided it was much easier to cut all three plastic bars in the same section to allow clamps for all three rails.

 

 

Split Jaw Connector 006

 

 

4. The standard sized clamp will work with Gargraves track but the bottom portion of the rail needs to be cut away. I did this with a dremel tool.

 

 

Split Jaw Connector 008

 

 

5. Last item the machined clamp can be used in place of a rail joiner connecting two Atlas O tracks but the plastic 'snaps' need to be cut off. If one to do so the clamp can even be used with the rail joiner.

 

 

Split Jaw Connector 003

 

 

The clamps are available through Spit Jaw Connectors - 503-762-4822 or www.railclamp.com. Just make sure you ask for the machined version for Atlas O track. The part number I am using is B-250-PSC-5.0 which is the Brass version. The crimp connects will hold 14-16 gauge wire.

 

Joe

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  • Split Jaw Connector 007
  • Split Jaw Connector 005
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  • Split Jaw Connector 004
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I just started using the split-jaw connector on my Atlas-O layout (Carriage House 3 Rail). These connectors are designed for track laid outside but they have a good purpose for indoor layouts. After weathering my rails with the track painter (which I really like), I started experiencing significant track signal quality problems. The paint had wicked into the rail joiners and caused connection problems. The split-rail connectors however provide a gas tight fit and the paint won't creep in and cause connection problems. Like with any layout in progress, track and switches may be taken out and re installed multiple times. This causes the rail joiners to become loose and they don't provide a tight connection. Installing the power connectors in the center portion of the track will require the plastic bar to be cut out which is difficult for already installed track. Using them on the end points of the track is much easier. I just ordered another 100 of the new cut down version brass power connectors - they're about $0.95 cheaper than the stainless steel ones. Split Jaw charges $0.25 to cut down their standard size to fit Atlas O track.

Discovered something by accident yesterday. I like using ferrules and european style terminal strips. I had a ferrule crimped on a wire and decided to try it in one of the crimp connects that come with the Split-Jaw connectors. The crimp connect that comes with the connector has a big hole probably meant for 12-14 gauge wire since it is foremost an outdoor G scale product. I was having problems crimping with 16 gauge wire so gave the ferrules a shot. Seems to work pretty good. If you don't want to go through the hassle though you can also by 16 gauge ring crimp connects and go from there.

Joe

various 001

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Last edited by Joe Fauty

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