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Try changing the speaker to a better,more efficient one. Shown here for locos but same method applies. 

 

http://www.jcstudiosinc.com/BlogShowThread?id=621&categoryId=

 

Railsounds boxcars are RS1 I think. I have installed RS4 boards from the now out of business Digital Dynamics. Sound is excellent. ERR company I believes sells RS4 now. You would have to ask them if theirs works with the existing hall switch for steam. The DD one did.  

 

Dale H

Mark:

 

Your particular boxcar is one of the first four or five RailSounds 1 pieces that came with a low-output sound driver and no amplifier board.

 

The problem was addressed later in 1990 with the addition of the 610-8007-110 Amplifier Board wired into the system. This board, which is still available from Lionel, is a fairly simple drop-in solution for the issue, and I've done this to the Reading T-1 and the Santa Fe boxcar you mention in your original post. Once you add the board, no other changes (other than finding a good way to mount the board and its volume pot) are necessary for a nice sounding system.

 

I hope this helps.

Todd

Mark:

 

I did my upgrades about 20 years ago, but from what I remember:

 

1) Remove the two speaker wires plugged into the RailSounds board and plug them into the amplifier board.

2) Connect the red and black wires from the amp board to ground and center rail.

3) Connect the one remaining (gray?) wire to the outside speaker post on the RailSounds board. The other speaker post on the RS board is unused, as the amp board gets its ground from the track.

 

The volume pot is pre-wired to the amp board. And that's about it.

 

Todd

Mark:

 

Sorry I missed your reply from last week.

 

Really the only things you need to complete the conversion are mounting brackets and fasteners. You'd need to drill holes or figure-out some other way of securing everything inside the car.

 

In my case, I mounted the amp board with a bit of double-sided tape, and set the volume pot to where I wanted before remounting the car's shell. Not very elegant, but it worked.

 

Another option would be to emulate the later Standard O RailSounds 1 boxcar that came with the amp board - the 6-17214 Railbox. Check out this link:

 

http://www.lionel.com/media/se...7214-000Complete.pdf

 

Compare with what you have in the Santa Fe. I think all the parts are available with the exception of the specially-drilled frame.

 

Feel free to shoot me a note (e-mail in profile) if I can be of any further help.

 

Regards,

Todd

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OGR Publishing, Inc., 1310 Eastside Centre Ct, Ste 6, Mountain Home, AR 72653
800-980-OGRR (6477)
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