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I've never walked on any layout I've ever built.  But, that never stopped me from using something solid underneath my track.  What is tying your L girders together? Are you putting in bridging or bracing underneath?  Seems kind of squirrely to just glue or screw foam to the girders.  Depends on your layout's scope and size, of course.  Not a foam fan here, especially pink.  Never gonna happen.

 

Jim,
 If your going to use the L girder style bench work consider filling in areas with foam as you start your scenery. L girder will also allow you to access wiring, etc from the top.The beauty of L girder construction is the flexibility to easily achieve elevation changes in topography. If your after a flat lander type layout it would be much easier to build conventional tables with plywood tops and add foam for elevation changes. 

Great thread! So, for my next layout, I would like to add some graduated scenery. Every book I've read said you gotta grab the jigsaw and cut plywood risers to stick under the track (the traditional way of creating elevations). However, it strikes me I could drop a layer of foam on top of my table and simply carve out the grades. Am I completely off base? Will foam give enough support to track and roadbed?

Originally Posted by Tim W:

Hugh, I'm with you.    Foam is incredibly strong.

Please don't for one minute think that I am just supported by that foam. There is a piece of 3/4" piece of particle board (2'x4') supported by 2" diameter dowels acting a columns between the trains holding it up. And that on top of a well supported table top with plenty of storage underneath. I will cover most of this in the blog I am building.

 

Mountain is complete so thanks anyway for the offer of the arch bridge.

 


 

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Why discriminate against green foam?    That's what Lowe's is carrying in my neighborhood.

 

Seriously though, foam by itself is strong enough to handle the rail traffic and scenery needs of most of us.  Adding it to the top of well constructed benchwork leaves little room for worry in my book.

 

Nice job on the layout, Hugh.  I really like your mountain.

Originally Posted by Gandalf97:

Why discriminate against green foam?    That's what Lowe's is carrying in my neighborhood.

 

Seriously though, foam by itself is strong enough to handle the rail traffic and scenery needs of most of us.  Adding it to the top of well constructed benchwork leaves little room for worry in my book.

 

Nice job on the layout, Hugh.  I really like your mountain.

Thank you.

One thing lots of us forget about is making our layouts run 'QUIET'. No matter what one chooses for the base onto which they will attach their track to, they should first consider putting sound deadening material between the track and the base. My trains run super quiet because I cut strips of rubber backed indoor/outdoor carpet as roadbed.

 

You will notice that my 'super streets' are directly on the pink foam. The trolley makes so much noise, I rarely run it except to entertain visitors. I should have used my own advice here.

 

Some of the worst is MTH real track. I helped a friend by not only laying down the carpet strips but also taking regular fibreglass insulation and stuffing the underside of the tracks before fastening down. Also, the less screws holding the tracks, the better. On the carpet you want a 'floating' effect. Once you fix ballast and scenery in place nothing will come apart anyway. The more track is fastened down, the noisier it will be.

 


 

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I had a few inquiries about table construction. Here shows gridwork It is a small room so two ends are on cabinets and two ends fastened to wall Underneath is hollow so gives me plenty of room for moving around and storage. Cabinets give space for everything from engines to rolling stock. Drawers for little stuff and manuals.

Layout pictures are from before the mountain conversion. A simple tabletop Lionel Layout

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Hugh, I think everybody knew you had wood under the foam, I was referring to the ability of foam to resist compression.    It is amazing stuff, I make stone arch bridges out of it, and the extrados is sometimes 1/2" thick on some bridges, and it can handle anything you care to run on it.
Tim W
 
Originally Posted by Hugh Laubis:
Originally Posted by Tim W:

Hugh, I'm with you.    Foam is incredibly strong.

Please don't for one minute think that I am just supported by that foam. There is a piece of 3/4" piece of particle board (2'x4') supported by 2" diameter dowels acting a columns between the trains holding it up. And that on top of a well supported table top with plenty of storage underneath. I will cover most of this in the blog I am building.

 

Mountain is complete so thanks anyway for the offer of the arch bridge.

 


 

Mountain Complete 2011-01-23 006 [1024x767)

L&NMountainGoatFan,
Absolutely, foam is the way to go.
Wood as a base, but foam from then on up except in places where you would want wood, by using foresight and planning for future things to come.
Originally Posted by L&NMountainGoatFan:

Great thread! So, for my next layout, I would like to add some graduated scenery. Every book I've read said you gotta grab the jigsaw and cut plywood risers to stick under the track (the traditional way of creating elevations). However, it strikes me I could drop a layer of foam on top of my table and simply carve out the grades. Am I completely off base? Will foam give enough support to track and roadbed?

Originally Posted by Tim W:
L&NMountainGoatFan,
Absolutely, foam is the way to go.
Wood as a base, but foam from then on up except in places where you would want wood, by using foresight and planning for future things to come.
Originally Posted by L&NMountainGoatFan:

Great thread! So, for my next layout, I would like to add some graduated scenery. Every book I've read said you gotta grab the jigsaw and cut plywood risers to stick under the track (the traditional way of creating elevations). However, it strikes me I could drop a layer of foam on top of my table and simply carve out the grades. Am I completely off base? Will foam give enough support to track and roadbed?


Good to know, Tim. Already planning my next layout and what foam I have used seems fully up to the task. Mtn. Goat.

It's amazing how many different ways we find to engineer our layouts. Some look like cabinet making, others look like house framing, but they all work. I'm going with L-girder with T-risers. It eliminates the need to make wire ways to pass leads under the layout. It also permits perfect alignment and level coupled with the ability to move something later on. For instance, I'm still deciding to put a grade on the back track, but not to work since it can be added after construction by just changing the risers. I'm going to use as much foam as possible and have a foam cutter which I can't wait to use. So far I've just used it to make school projects with my grandkids.

I used three sheets of 4x8 1.5 inch pink foam and 2x4 framing.
Dimensions are 6x8 one layer thick. The remaining foam was used for scenery.
My layout collapses down for transport. I kept the two 4x6 sheets separated for ease of moving.
I used woodland scenics HO 3 % risers for the up and over portion of the figure 8.
I did some custom risers out of pink foam to get the minimum 5.5 inch pass thru height.

Be sure you use the correct foam adhesive otherwise, the foam may melt.
I bought a caulk gun and applied 95% of the adhesive with it.

For sound deadening, I used Midwest Products cork roadbed. Glued it down to the foam with the same blue adhesive. Rock solid after it dries. Impressively quiet with the 0-27 conventional rattler grinding its way around the layout.
I used fleckstone spray paint as a ballast.
Then I used clear silicone adhesive to affix the Atlas track to the sprayed roadbed.
Everything sticks together like welded steel. But...with just the right amount of force and a box cutter knife, you can pop the foam apart at the adhesive joint. Role the adhesive off the foam and start over.
Pulling the track apart from the silicone worked just as easy. Once the track is free, you can roll off the silicone from the track and it looks just as good as new.
Last edited by CH
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