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I am working on a MTH Premier 2-10-0, 5volt system(20-3117-1).  The fan motor for the smoke does not run.  The heater elements are OK and ohm out at around 10 ohms and produce smoke.  The fan does not run.  I removed the smoke unit and put 8v to it and the fan motor spun like crazy, no problems, but when I reinstalled it, nothing.   I also replaced the smoke wick and installed a new type green battery.  I have removed the tender shell and disconnected and reconnected the plugs where the smoke wires go.  I have also done this in the engine.  All other functions are ok.  I guess I am looking at some bad wire or connection somewhere. There is a small circuit board in the top front of the boiler which I am not familiar with.  Unfortunately the fan unit is attached to the boiler so you can't remove the boiler and run the smoke too easily.  Before I take the boiler off again I am just looking for some ideas. 

 

I also did at least two factory resets.   Thanks

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GGG can confirm this, but I believe you can measure (carefully!) the DC voltage across the 2 smoke fan pins (on the 4-pin smoke connector) right on the PS2 board itself.  Irrespective of whether you have a broken wire problem between the PS2 board and the smoke fan, you should be able to measure the fan voltage at the board.

 

At engine idle the voltage should be some steady DC value less than 5V as the fan is on at some slow speed.  When chuffing, you should see the meter jump with each voltage pulse synchonized to the chuffing sound.  If you get no voltage across these 2 contacts, then I'd think the FET.

Dave,  With the tender harness plugged into the engine with tender and engine shell off.  Did you check continuity from the gray wire pin on the rear engine PCB to the gray wire in the 4 pin connector on the board.  Also the green wire?  Sometime a wire inside the tender harness breaks and that causes the loss of an item.  In this case since the engine runs I am thinking the green return, not the gray 5VDC.  G

No I did not check continuity from the rear of the engine to the board, but that sounds like a good idea.  The problem is when you remove the engine boiler, the smoke unit is in the top of the boiler and not attached to the chassis.  I would have to lay the boiler on it's side next the chassis on a 'hot' track and hopefully have just enough wire length to do that.  Also, the plugs on the PS2 boards are mounted upside down on the tender so they aren't easy to access.  Like I said, I think am giving up on this one.  I'm doing this as a favor for a friend and I don't want to ruin his engine.  

If you turn the board over so you are looking at the bottom, the side below where the connectors plug in are 2 small FETs for smoke fan on and pulse.  They are near the edge and bottom.  Most likely this can be repaired easily, which is much cheaper than going the 3V route.  I can test and repair the board if it is a FET issue.  G

I'm guessing it's buried in that book somewhere.   We rushed through a lot of stuff in the two days, and component repair was way down on their list as most of the folks in the class did not want to attempt it.

 

I'd like to find a map to all the outputs to components.  I guess I could just generate one with a meter and a little time...

 

The old gray cells are waking up, I found the component repair section in the ASC book.

 

Last edited by gunrunnerjohn
Originally Posted by GGG:

 

Left side and down 2 is one, and the other is next to it on row two.  FET are head to head and the trace goes to pin 3 of the smoke connector. 

 

I don't have your Chapter 4 diagram but the smoke fan FET output is on pin 2 of the 4-pin smoke connector.  The square pad of these connectors denotes pin 1.  Perhaps you meant 3rd pin from the left in GRJ's photo.

 

 PS2

 

The 2 FETs are circled.  The other signal to the fan motor is pin 4 if one were ambitious enough to measure the pulsing/varying fan voltage.  Obviously the remaining 2 wires (pins 1 and 3) go to the heater resistors.

 

 

 

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  • PS2
Originally Posted by gunrunnerjohn:

Yep, note my edit, I decided to take a look.  I though I had seen it.  

 

Where do you get the FDR6674A parts for the 3V board battery circuit?  I have one with that issue, and the resistor checks out.

 

Obsolete part no longer available.  There was a place with an alternative but the minimum purchase and shipping would push $100.  G

Originally Posted by GGG:
Originally Posted by gunrunnerjohn:

Yep, note my edit, I decided to take a look.  I though I had seen it.  

 

Where do you get the FDR6674A parts for the 3V board battery circuit?  I have one with that issue, and the resistor checks out.

 

Obsolete part no longer available.  There was a place with an alternative but the minimum purchase and shipping would push $100.  G

Found it, no longer unobtainable, Digikey.

 

FDS6670ACT-ND MOSFET N-CH 13A 8-SOIC  $1.33/ea

 

 

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