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Wire gauge:  I recently found a few thousand feet of 12 gauge copper wire left over from house construction 15 odd years ago.  I plan on using this on a 10'x14' layout as my main power line (conventional + DCS star, all through relays).  For feeders to the track, which is a combination of Ross (outer 2 loops) and Lionel tubular (slower inner loop and yard), is this wite a bit too big for direct soldering?  Overengineering I understand but will that large of a wire 1) make it hard to solder, 2) be hard to hide under track bedding (Rossbed or foam Track-Bed for tubular ) or 3) be too stiff?  Should I trim off a few strands if too big or should I just use a smaller gauge?

Wire color:  Since I have 4 spools of red, green, white and yellow insulated wire I was going to use red for power and white for common (make sense?).  I can then use the yellow and green for DC power if needed.  Can alternatively use red/white for the two Ross loops and yellow/green for tubular which might make more sense.  What are your thoughts?

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If your proposed layout is 3 rail, you can use the 12 gauge wire as a continuous buss for the outside rails, I used 18 gauge solid wire for soldering to the webs of these rails on 6 ft centers as track feeders the feeders were 1 ft long, with your layout size and wire gauge you should experience minimal voltage drops. Based on the locations of these track feeders from the bus wire and length of track feeders you may need to use 16 or 14 gauge stranded wire, the 18 gauge solid wire can be soldered to the 16 or 14 gauge which is the soldered to the 12 gauge buss wire, the buss wire has insulation stripped at this joint.  I use white insulated wire for the neutral and black for the center rail hot wiring. I would use the wire that you have, purchase only wire of different gauges that you may need. 

Last edited by John Ochab

Get some 16G wire the same colors as your 12G.  Solder a short lead of the smaller wire to the track, and connect to the 12G.  IMHO, soldering 14G to tubular is OK, but soldering large gauge wire to Gargraves or Ross is a PITA.  16G is a lot easier as less heat is required and the wire is easier to manipulate and hide.  I would not try to solder 12G directly to Ross.

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