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Previously Karl had posted a neat little PCB for electrocouplers with the Blunami.  I made a shrink version of that, but I was still somewhat concerned about the common ground from the track power and the Blunami DC common.

Concern got the better of me and I created a version that eliminates any possibility of a grounding issue and also increased the power handling capability.  This version handles up to 5 amps of power, so it can be used for smoke, electrocouplers, or most anything you might want to drive from a function output of the Blunami board.  It requires a DC input from around 10V to 18V to trigger the relay.  That can be reduced to around 8V DC if you simply jumper out the 470 ohm resistor, that component is there to allow 18V function inputs without over-driving the 12V relay coil.

The electrocoupler output also has a TVS protection diode to clamp any power spikes from the EC being de-energized that could cause issues with sensitive electronics.  A reverse polarity diode is provided across the relay coil to prevent any voltage spikes from that coil feeding back into the Blunami board.

Blunami EC Finished PCB

---EDIT---

Given the expanded functions possible with this board, I've renamed it as a more universal solution.  It can actually switch any power source based on the function output, so I am calling it a Function Buffer.  I also had a small error in the footprint of a component, so I needed new boards anyway.

 

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Images (5)
  • Blunami EC Finished PCB
  • mceclip0
  • mceclip1
  • mceclip2
  • Blunami EC v1.1 Schematic
Last edited by gunrunnerjohn
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Gunrunner,                                                 Any chance you will develop a board like this to control two (2) couplers for use on a diesel?                                                          I’ve been using Karl’s design for months with no issues using the Blunami 2200 not the 4400, if that makes a difference. Asking because I have several larger conversions that will need the 4400.                       Thanks

@Trainmstr posted:

Any chance you will develop a board like this to control two (2) couplers for use on a diesel?                                      

Just use two boards.

@Trainmstr posted:

I’ve been using Karl’s design for months with no issues using the Blunami 2200 not the 4400, if that makes a difference. Asking because I have several larger conversions that will need the 4400.                       Thanks

I know that Karl's design works on a 2200.  However, when I was measuring grounds on the 4400, I was coming up with different readings.  I decided rather than risk expensive boards I'd just make a design that I know will work with any DCC board.  It's compatible with the function output of any board that has 10-18 VDC drive of 10ma or more.  I think that covers pretty much most boards that I've seen.  There is no chance of any ground loops or sneak paths in my relay based design, the power circuit is totally isolated from the switching circuit.  It also switches 5 amps with no circuit losses since it's a relay.

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