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I've got an ancient air compressor (circa 1950?) that's belt driven by an electric motor and pumps air into a 9 gallon tank for my air brush.  The tank has a pressure cutoff switch so the motor will run up to a preset PSI level, automatically shutoff, and then restart at another lower PSI level.

 

I've just put it into use after being inactive for about 30 years.  I'm back in train and structure painting mode.   After redoing some connections and replacing a hose or two, everything works well and is airtight, except that the compressor itself is leaking air back out the intake opening. So even with no activity, the tank drains out over about 30 minutes time.  The backflow is enough that with my finger I can feel the air coming out of the compressor intake fitting.

 

Two questions that I'm hoping maybe someone can answer:

 

  1. Am I correct that the backflow through the compressor should not be happening?  This question is sort of academic, because I don't see any way to make repairs, particularly on a unit this old.
  2. Barring making any repairs to the compressor itself, is there such a thing as a one-way air flow device that I can put between the compressor and the tank, so the air in the tank can't drain back into the compressor?  If so, what is this called?  Is it something I could get at Home Depot for a few bucks?  There's already a hand-operated cutoff valve between the tank and compressor, but that defeats the use of the automatic pressure cutoff switch that allows the motor to run only when needed.

Any help or suggestions would be appreciated.

 

 

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Without seeing it, and not being able to put my hands on it, I can't make any suggestions for an air compressor, (don't want to run the risk of injury).

They are relatively straight forward, but there are compressor oils & other items not yet mentioned.

Have you looked at harbor freight, they actually have airbrush compressors that are probably a lot smaller & quieter & better suited-

 

http://www.harborfreight.com/a...air-compressors.html

Originally Posted by MHK58:

I've got an ancient air compressor (circa 1950?) that's belt driven by an electric motor and pumps air into a 9 gallon tank for my air brush.  The tank has a pressure cutoff switch so the motor will run up to a preset PSI level, automatically shutoff, and then restart at another lower PSI level.

 

I've just put it into use after being inactive for about 30 years.  I'm back in train and structure painting mode.   After redoing some connections and replacing a hose or two, everything works well and is airtight, except that the compressor itself is leaking air back out the intake opening. So even with no activity, the tank drains out over about 30 minutes time.  The backflow is enough that with my finger I can feel the air coming out of the compressor intake fitting.

 

Two questions that I'm hoping maybe someone can answer:

 

  1. Am I correct that the backflow through the compressor should not be happening? Yes   This question is sort of academic, because I don't see any way to make repairs, particularly on a unit this old. There is a check valve usually installed where the compressor output enters the tank. Not being used for some time it could easily be corroded or gunk-ed-up. This would cause the leak back through the compressor.   There is also a small relieve system that bleeds the air pressure off the compressor heads so that it will start again when the tank pressure drops.
  2. Two things that need address are replacement of the compressor oil and the tank needs drain, it will probably have oil in it. The small drain on the bottom of the compressor usually has left hand threads.
  3. Barring making any repairs to the compressor itself, is there such a thing as a one-way air flow device that I can put between the compressor and the tank, so the air in the tank can't drain back into the compressor?It should already be there.   If so, what is this called?  Check valve.  Is it something I could get at Home Depot for a few bucks? Most likely it's an OEM part. Original Equipment Manufacture.   There's already a hand-operated cutoff valve between the tank and compressor, This does not sound right, it needs to be checked by a qualified repairman.  but that defeats the use of the automatic pressure cutoff switch that allows the motor to run only when needed.
  4. There is potential danger with any pressure vessel, you need to have this compressor serviced by a qualified technician. You may be able to purchase a new air compressor for the cost of repair.  

Any help or suggestions would be appreciated.

 

 

 

Harbor Fright!  The two local HF stores do a booming business in returns involving anything with an electric motor.

 

Stuff is cheap and yes, I know there are a lot of guys that have dodged a bullet but no more for me.  Stuck on  job once too many times to stand in that bullseye again.

 

Homer/lowes is too reasonable priced and too easy to return stuff for me to go anywhere else for common tools.

 

There are several (deceptive) ways to rate an electric motor and their ratings can confuse the average person.  tt

I have been down this road before. It is not worth it. I would bag the old compressor. Too much that is ready to go wrong, or is already wrong with it. For less than $100, you can go to HD or Lowes and get a brand new small compressor with a tank. If It dies just take it back to them. The quality is much better than HF.

 

My 2 cents.

 

Chris

LVHR 

Thanks, guys, for all the help and input.  You've definitely put me on the right track.

 

Regarding just replacing with an entirely new unit, that's certainly the easier and more carefree route to take.  But I guess I'm one of those people who hates to throw something out if it's servicable.  And for me, learning something new, figuring out the problem, and being able to fix it is half the fun.    At this point, I've spent only $13 (for a new fan belt), and it's actually quite useable for airbrushing in its current state.

 

Fixing the check valve so the tank retains the air longer is a plus.  I'm in the process of tracking one down.  Home Depot didn't have it, but as Ken suggested, the Grainger catalog shows what I need for under $15.  There's a Grainger not too far from me, so that's my next stop.

 

I'm careful about the potential dangers.  The tank is in really good shape.  It's rated for 450 PSI, and I'll be using it only up to about 60 PSI or so for my airbrush.  I've got decent enough mechanical skills to have reasonably good judgment in not doing something stupid.

 

And if the thing ultimately conks out on me, Harbor Freight it is!

That 60 year old compressor has reed valves and does not have a check valve like newer compressors. they were notorious for leaking back. Thats the first bad thing about it. second I can bet my boots A) you don't regularly drain the moisture from the tank and B) have absolutely no idea of the condition of the inside of the tank and after 60 years it's a bomb waiting to go off.
Save yourself some grief and junk that POS before it hurts you.
You can get a nice brand new one from harbor freight that'll run your airbrush and put air in the wifes tires for under 100 bucks and we won't have to read about you in the paper.

David

The reed valves are just very flat strips of metal that open and close to let the air in and out of the cylinders.  They probably seal against a ground flat surface on the head.  One of the problems with reed valves is that if the head or valves get rust on them they do not seal.  Since the compressor has been out of service for many years, rust might be the problem.  You could try taking the head off and cleaning any rust off the vavles and seats.

I have to agree with DPC on this one. The older units are great when in use on a regular basis (everyday) and properly maintained. I've rebuilt many over the years, however, the cost of replacement parts changes the playing field.

Harbor Freight has a few low cost units (under $200.00) that have the guts to work for airbrushes. Remember, you get what you pay for. Stay away from the diaphram tankless models. I'm using a C.H. 30 gal two cylinder that's more than enough for my home workshop/ trainroom.

Originally Posted by David Johnston:

The reed valves are just very flat strips of metal that open and close to let the air in and out of the cylinders.  They probably seal against a ground flat surface on the head.  One of the problems with reed valves is that if the head or valves get rust on them they do not seal.  Since the compressor has been out of service for many years, rust might be the problem.  You could try taking the head off and cleaning any rust off the vavles and seats.

Great for the valves but still doesn't address the problem with the tank.
When air is compressed the humidity in the air is compressed along with it.
This causes condensation inside the tank. The inside of the tank will sweat just like a cold coke can in the summer. Most modern compressors have a drain valve on the bottom of the tank and most folks who don't regularly use a compressor never bother to drain them. They mount a dryer on the compressor to keep the moisture out of their paint but that doesn't stop the tank from rusting on the inside because of the water.

That 60 year old tank may have never had a drain and therefor is a bomb waiting to go off. The shrapnel from that exploding tank could injure or kill you.
Is it worth it? not to me.

David

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OGR Publishing, Inc., 1310 Eastside Centre Ct, Ste 6, Mountain Home, AR 72653
800-980-OGRR (6477)
www.ogaugerr.com

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