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I just came across an article in Electronic Design (electronicdesign.com) that spells out the three major categories of transients:

1.  Electrostatic discharge (ESD) from a charged-up human body - The single test pulse is sharp and fast.  This is what you have on cold, dry days in winter or hot, dry Santa Ana winds in California.

 

2.  Electrical fast transient (EFT) - simulates switching transients due to relay contact bounce, or the interruption of inductive loads.  (Also include sparking due to dirty track or rollers!)  The test burst is 15,000 transients.  All the relays and switches that we use for our trains have some amount of contact bounce.

 

3.  Surge transient - transients due to direct and indirect lightning strikes and surges due to switching on the power system due to load changes or short circuits.  These surges are much longer (1000x) than the other two and have lots of energy available.

 

We need to recognize that there are several types of transient hazards for our train electronics, and there is no simple cut-and-dried solution.  (Then again, my PW ZW and E-units couldn't care less....)

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Originally Posted by Denny Lyons:

How did you manage to get lightning to strike your lab on request? Do you and Mother Nature have something going on?

Apparently, you've never been to a modern EMI testing facility.  They put the device in an interesting room with all sorts of RF absorbing cones all over the walls and ceiling, even under the floorboards.  Then they generate the various voltages and frequencies for all the various EMI tests, both radiated and susceptibility.  The tests were done in conformance with RTCA DO-160 if you're familiar with those standards.  The testing takes place over several weeks for a piece of equipment, then a rather voluminous report is generated and you go back and fix whatever failed and do those tests again.  It's a process that all avionics goes through at some level, depending on the system criticality.  The tests also vary depending on where the equipment is located on the aircraft.  In the most extreme cases of high criticality and external locations, the tests are pretty brutal.  This equipment has to have extensive EMI and lightning protection to have a shot at passing.  Many of our boxes went into places like wheel wells in direct contact with the outside, so they were right up at the top of the charts.

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