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Great! What will be the curves radius?
Erik, What is your source for the clamp in picture #3. Thanks, Azgary
Nice wood work, but some of those look pretty heavy, especially with their attached & hinged legs. Were there any lighter weight designs submitted? The curved ones with the foam tops look like they might be lighter.
Our HO club uses detached 2x2 legs that attach into the corners of the module using a single thumbscrew for each leg, that are very stable & rigid. Because they are carried separately, their weight doesn't add to the weight of the module during transport, they can be bundled together tightly for efficient transport & storage, and they are all the same so that they are interchangeable. Over the past 30 years, we have tried many different leg designs, both hinged and detachable, commercial and homemade, and this is the best compromise for weight, simplicity, rigidity, cost, and ease of setup thus far.
Bill in FtL
The clamp under the module is, I believe, a De Sta Co clamp.
http://www.destaco.com/clamps.html
James Jarvis
I'm quite intrigued at what your group is doing. Having completed a 10 year run last July with the Independent Hirailers Midwest Division, I've pretty much exhausted my back, and I have zero desire to be crawling under a layout troubleshooting electrical connections.
I'll chime in here with what opinions I've formed over those 10 years for what it is worth.
Regards,
Jerry
I really like that design. Impressed it came in at 20 pounds given it's wooden framework.
Hi there, interesting thread.
I own a 50' by 20' modular layout built by a group of us back in the early 1990s which I bought off them in 2007. I traditionally run NZ Railway (NZR) 9mm to the Foot (1:33.86 scale) locos and rolling stock. Our prototype mainline here in NZ 1066 mm (3ft 6in for you imperial folk) which equates to about 31.5mm track gauge in scale terms. Below is a short youtube clip of the layout.
https://www.youtube.com/watch?v=hRnTmDBHwDQ
There are 22 modules, the 14 straight modules are 6ft by 2ft (6 either side and one in the middle of each end seperated from the straight runs by two corner modules either side. The 8 'corner' modules which are not symetrical, are the same basic shape but half are 'flipped' and then paired to make a 1/4 corner if that makes any sence.
With the assistance of a group of mostly US HO modellers I belong to here in Wellington, we erect the layout mostly for local train exhibitions where we run a combination of NZR and O scale US stock usually on a 2 hour rotation. It's done several local annual AMRA events here in NZ running a combination of US O scale and NZR 9mm trains. The smaller radius of the double track is 108".
The NZR rolling stock is a combination of commercial brass locomotives made here in NZ wtih scratch or kit brass/resin/white metal freight and passenger cars. In NZR terms, a freight car is known as a goods wagon, passenger cars are well, passenger cars. A long double headed (two locos) NZR train running around the layout can well exceed US$10,000 in value.
Per chance many of the HO modellers here have O scale US rolling stock stored (or is that hidden?) under their home layouts. I have also purchased some US O scale rolling stock which includes a number of locos and freight/Pax cars many I've converted from 3R to 2R. Hence the two hour rotation of US and NZR trains.
In terms of this thread original group when the layout was built consisted of three cabinet makers, two professonial modellers, an aircraft engineer (me) and an accountant plus a sales manager - all good skill sets. The modules are built out of 4x1in side and end plates with 3x1 cross bracing and include integral 2x2in folding legs only at one end of each module with a diagonal brace which locks away when folded up. This is all very neat and compact but adds up to a lot of weight.
The yard modules have 1/2in 5ply on top with what we call pinex (softboard) on top of that on which the track is laid. They are really heavy and require four pers (our average age would be 68) to safely carry. These seem like 400lb modules at the end of a show! In saying this they have lasted 23 years exceedingly well.
We've rebuilt some of the modules and used hi-density insulation foam board in place of the plaster for the scenery. We have also made some fiddle yard modules replacing of the plywood and softboard with the hi-density foam. When the 3in foam board is glued into a 2x1 or 4x1in (my preference) frame with battons running across under the foam sheet at 12in intervals (all wood is glued and screwed together) is becomes an incredibly strong unit and cannot be easily twisted. Both are incredibly lighter than the original modules.
To join the main layout modules we use 3in door hinges bridging the modules at each end. The modules were set up on a flat surface once assembled before track is laid and the hinge was then screwed onto the module sides across the ends. The hinge pin is then removed and this allows perfect alignment between the modules and has done for 23 years and dozens of exhibitions. The legs have adjustable feet to counter for uneveness in the floors.
The modules are stored in packs of two by seperator end boards spaced out from the end platess by 1/4in to protect the track ends. The modules have their outer edges on the same side.
To set the layout up we lay the packs on the inside edges on blankets, to better protect the edge the public see. The legs are then extend (this provides a counter balance for the yard modules which tend to fold in on one another and cause damage - learnt from the hard school of knocks). The end boards are then unbolted (we use bolts with wing nuts) and the modules placed in order in a rough oblong in the space it's to be set up in.
Using a dummy set of legs the first module is stood up and the layout assembled from module 1 around to module 22 which butts back onto module 1. The layout is wired for DC with 17 sections and three circuits plus an off position but we use Digitrax DCC. We run the inner and out loops plus the fiddle yard on synced by but seperate boosters. If a short happens the area can be identified within a minute by deselecting the sections one at a time and seeing when the DCC system comes back on line.
It takes about an 60 mins to set up and run the first train but about two hours to set up completely with the exterior skirt and buildings and trees in place.
We are designing a new O scale layout and the modules will use foam board, the hinge alignment system and have lighter and probably seperate legs. At the module ends a strip of plywood will be used to mount the track on to prevent misalignment in the event of an accidental drop.
If there is any interest I'll post some pics.
Rgds Brent
Our club's modules are framed using clear grade 1x4 Radiata pine (lighter) or Poplar (harder) and use detachable 2x2 legs (which are easier to make if you have access to a table saw, but with reasonable care, could be made with hand tools). The legs have one corner cut off at their top for a length of 3-7/16", done while the leg is held in a jig that holds it on edge at 45 degrees, using the saw's mitre guide. This notched end then fits into the leg pocket (which is formed by a 45 degree brace at each corner of the module). The weight of the module is supported by the shoulder of the notch on the leg, which rests on the bottom edge of the corner brace, thus preventing the top end of the leg from putting any pressure on the module's 1/4" plywood top. The brace is pre-drilled at it's center to accept a 1/4"x20 Tee nut which is glued in place before the corner braces are installed into the module frame. It's important to remember that the Tee nut flange must be on the side of the brace closest to the leg. The brace itself is made out of clear grade 1x4 material (either poplar or Radiata pine) and is cut with a 45-degree bevel on each end. We have found 4-7/8" measured across the long side of the brace to be a good size, just be sure they are all the same length. The braces are then glued and screwed into the module frame's corners. When the braces are in place, then the legs are inserted into the leg pocket and a 1/4"x20 x 2" eyebolt (thumbscrew) is threaded into the corner brace (and into the leg) just enough to lightly dent the wood of the leg. The leg is then removed and a small pilot hole drilled in the center of the mark made by the thumbscrew-eyebolt to accept a large headed roofing nail, which is hammered into the leg so that it's head is flush with the surface of the wood. The purpose of the roofing nail is to support the end of the thumbscrew when it is tightened into the leg, thus preventing the thumbscrew from damaging the wood with repeated usage. The floor end of the leg can be fitted with your choice of leveling device, we like to use 3/8"x16 by 5" eye-bolts and Tee nuts, because with their 2" diameter loops they can easily be adjusted with your fingers, without needing a wrench. Worst-case scenario if they are too tight for your fingers, is that you can use a screwdriver or a stick stuck through the eye as a lever. We have found that smaller diameter bolts like 5/16" or 1/4" are prone to bending, but so far the 3/8" bolts have held up well.
Bill in FtL
Your construction R&D seems to be coming along quite well.
Any design thought given to marrying branch line operations to the double loop.
Allowing the ability to incorporate a rambling Free-mo branch line would bring operating interest and increase play value.
Free-mo by concept can provide flexible setup depending on venue.
Also, stressed skin construction using 6mm hard slow growth Russian Birch for the top and all frame members and 5.5mm "Laun" for a waffle bottom will provide a very durable and light weight unit.
Russian/Artic Birch is usually available in 6mm X 60" X 60".
Tom,
I keep your website bookmarked on my computer. I was thinking about your benchwork the whole time we were discussing the modules. However, I'm a late arriving newcomer, both to the group and to this particular meeting. So I don't yet have a solid sense of what critical issues were identified and which solutions were ruled in or out leading up to the construction of these prototypes.
One of the problems I personally have with many module benchwork styles is how they limit topographical relief below the top deck. Many modules have straight side rails that prohibit the representation of valleys, ravines, creeks, rivers, and so on. I envision some nonstandard modules with side rails cnc routed from plywood, inspired by what I saw on your site. This should allow a greater variety of terrain while maintaining structural integrity.
As I understand it, module standards for benchwork, electrical, and track are still being firmed up. Obviously there are a lot of variables to consider. In many ways, I like the general standards for Free-mo that allow for a great variety of layout setups and non-traditional module designs.
Like Free-mo, I think all the critical decisions revolve around the ends of the modules. Track location, height, electrical connections, and module alignment are the big issues. I'd like to see module end panels cnc routed off a CAD pattern to ensure repeatability. I'm a lot less concerned with what happens in between as long as the modules are durable and stable.
Jim
Erik,
I am building a permanent RR so I am not into modules but I think your choice of a 6' length is excellent. Six foot modules reduce the number of modules and junctions by 50% compared to the number of modules and junctions using 4 foot modules.
Cheers,
Ed
I mentioned on an earlier thread I found the most economical module size of when using 4 x 8 material is 32" X 64". This will provide all frame members and deck from one 4 x 8 sheet.
However using 5 x 5 multiply 60" becomes it's own optimum size.hy
As far as topography goes consider building it into curved frame members or stack two layers of 2" foam on top of a firm frame work.
Much discussion here has been enlightening and interesting. As the designer/builder of the LT&N modules Erik has featured in this forum, I feel some of my thoughts in building the LT&N may be of interest.
I have been involved w/ modular layouts for about 40 years now and have done probably over 50 shows. The current LT&N has appeared about 20 times in the Denver area (including Cheyenne) over the past 10 years. My goals are to promote the greatest hobby in the world and O scale in particular.
In reading the comments in this thread between working on the new curves, I sense there is a great deal of variety in the goals of each group. As one of our group pointed out at our recent design meeting, the first step of a project is setting the requirements. Too many times the construction gets started w/o long thought about the end product.
The LT&N was designed to be a portable layout. There was never any intent to make it permanent. As such, weight and ease of setup were high priories. Cost was also very important, this includes materials, time, skills and tools.
I think the construction style can be grouped as modules as someday being part of a permanent layout or solely a portable one to take to shows. Both are compatible provided the interface is the same. As a teaching tool, it would be good to have both in a display.
Several attempts to form a group failed and as a result the LT&N has been a "lone wolf" project. The Colorado O scale Modelers is the most recent effort and making good progress w/ some very talented people involved.
Some of the dirty details of the LT&N. Construction is a perimeter frame of 5mm underlayment sides and 3/4" boards on the ends. The ends are drilled for 3/4" PVC pegs to index location. Modules are clamped w/ 2" spring clamps allowing for quick assembly and no bending or stooping (not an option at 71 years of age). Power is carried by a 4 wire buss of #10 or 12 bare copper wire strung under the 2" Styrofoam core and 4 pin SAE trailer connectors connect busses at the joints. As a note, Jones plugs were used for many years, but they got hard to find and expensive. They also require assembly, adding to cost of time and skill.
Sides are 2 3/4" deep allowing space for wires and stringers every 12" to support the foam. Gorilla glue is used for foam/wood interface (it expands to fill any voids and is similar to Styrofoam in physical characteristics) and Titebond for wood/wood joints. Small nails hold things in place until glue sets. Results is a composite structure that weights less than 6# for a 2x4' module. The 110" curve modules are 2x5' to reduce the number of units for a loop. Photos show below grade contours added by laminating sides and foam to a dip contour. Very little strength is lost doing this. Gorilla glue on foam/foam joints is the secret.
Now for the legs (or lack thereof). Past experience in designing and operating modules have revolved around how to support them. Having used everything from 2x2 to EMT steel tubing, I went w/ sawhorses because they were faster to setup and made module construction much simpler. Nobody leans on the LT&N because it moves, and they think it might collapse. Two large (2x2') boxes under joints near the middle insure that won't happen.
Track interface started out w/ 2" pieces of rail. This proved to be slow and expensive (hard on rail joiners). Next was 4" jump track, again, time wore these down. Currently rail comes up to the edge and is soldered to screws in the roadbed. This is working very well and are very resistant to damage. Dropping at least one module at each show seems to be mandatory, so far no damage to anything except ego.
Transport was originally loose units in the back of a Subaru wagon. Currently units are boxed in crates made from 1/4" plywood panels framed by 1x2 lumber. Panels are screwed together to form a box and 1 panel loose to make a lid. Rope handles on the ends help in the handling. Transport is a Ford Econoline. Overall layout size is 9x35' and consists of 16 units. New curves loop will be 20x25' and 14 units. This includes transition pieces for cure/tangent easement.
Post any questions you may have about the LT&N and its construction/operation. I have very few secrets.
john
Tom,
Bloody gorgeous. What did you use to connect all the members? Screws? Glue? Both?
ChipR
Extremely creative. No limits to one's imagination. Is this for FreeMo?
john
That valley module was for Joe G's N&W.
Awhile ago I used three #1 trim screws in a 3/32" pre drilled hole for each end of each cross member, then I went to three 5/16" hard wood dowels. After some destructive testing I now use only Tightbond III and clamping.
Modules are joined with 1/4" bolts and brass indexing dowels.
Corner glue blocks are no longer screwed. I have found that screwed or unscrewed corners have the same breaking strength.
I mentioned on an earlier thread I found the most economical module size of when using 4 x 8 material is 32" X 64". This will provide all frame members and deck from one 4 x 8 sheet.
However using 5 x 5 multiply 60" becomes it's own optimum size.hy
As far as topography goes consider building it into curved frame members or stack two layers of 2" foam on top of a firm frame work.
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