You learn by making mistakes. I try to share all I learn here, so here goes.
I reported recently about the foamboard backdrop with Ameri-Towne building fronts I made. I liked it a lot. After completing it I ran trains all afternoon Thursday and was delighted with its look - and to be running trains again!!! So after going to work Friday to attend our annual year-end employee meeting/celebration - upon returning home, I decided to go run trains some more before dinner. I set what has become my favorite loco, a Legacy 2-6-6-2 Mallet, in motion with about 25 scale reefers, just chugging around the layout doing what it does best - chugging around the layout!
There is that tiny split second before a disaster strikes when you realize something is wrong but that it is too late to do anything about it. What happened is that the foamboard sagged under the weight of the Ameri-Town panels, and bowed outwards from the wall (see below). I saw this just before the Mallet caught the end of the building, which had bowed out enough i could see something was wrong even from clear across the room - I just had not looked carefully enough before . . .
Ameritown panels may not see to weigh much - each weighes between 5.7 and 4.3 ounces each depending on how many windows they have - but put enough of them together with all the other stuff that goes on them and they amount to quite a lot. And foamboard doesn't weight alot (36' x 30' panel weights about 16 oz), and it may be strong for its weight, but it doesn't weight much . . .
Anyway, the Mallet, going a scale 22 mph and with the momentum of 25+ cars behind it, caught the edge of a building and ripped it right off the backdrop (thank goodness I just used thread to "sew" them to the foamboard. By the time I hit the kill switch, it had pulled down three buildings and the backdrop, which was bent and twisted and had fallen on the train station and car dealerships across the tracks. "Oh, the humanity!!!" The Mallet was not damaged. In fact it did not even de-rail, although some of the cars behind it did. I don't have any pictures of the disaster - I just forgot to take any as I cleaned up and threw away the backdrop (I saved all but one building front).
I briefly considered buying strong plywood and re-doing the backdrop as was. But instead, overnight and this morning I made a new backdrop from two fresh foamboards (already on hand), primed and painted it and clouds on them. This time I used images on paper, all rubber cemented in place: I used an HO scale mountain backdrop to put some mountains far in the distance, then images of buildings I cut and pasted together to make the shapes I wanted, etc., glued on. The whole thing weighs only 23 ounces this time - overall only a 6th as much) and looks good. It took only about four hours in all, and I had to be a bit creative and usewhat images I had on hand in a big folder of them I keep, but . . .
It looks quite nice . . . not quite as much "3-D" but it looks good . . . . given everything I am very pleased it was not a worse disaster
Looking back, it seems obvious that I should have at least been looking for any sag, but . . . this is what "learning experiences" are all about. Most fortunately the Mallet was no damaged, although one door came off one reefer that de-railed.
I have all but one backdrop panel and will use them somewhere else in the future.