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I've been tinkering with a design for an O Scale shunting locomotive for a few months. The biggest obstacle is finding a suitable donor chassis to fit it on (and then having enough room to jam a command board on top of it). I'm considering building a "On3" style shunter with a HO or S gauge mechanism since the original shunters were narrow gauge and would have to be considerably modified to fit on "standard" track.

I'd love to make a Hulett for my own layout. It would have to be about 24" x 24" to be full scale and there would be many parts too large for practical 3D printing. I'm learning how to use a CNC machine at work right now and I'm hoping to leverage that knowledge to invent a solution. So many projects and so little time!

Here's a great Youtube video that shows the Huletts and the shunting locomotives in operation:

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