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It's not like me to gush over something, but when something lives up to its promises you have to give them credit!

I have to say I have been extremely impressed by Posi-Locks.  I have tried using wire nuts without success.  They never stay on.  In fact, it's accurate to say that I absolutely despise wire nuts.           

Posi-Locks are wire nuts DONE RIGHT.  Here are the varieties and their uses on my layout (so far):

  • Posi-Twists (#608) for 18-26 AWG:  these connect 20 AWG switch bus feeders to DZ-2500 22 or 24 AWG wires
  • Posi-Lock Minis (#646) for 18-26 AWG:  these butt-end connectors will help connect long wire runs between DZ-2500 switch machines and DZ-2502 push-buttons
  • Posi-Twists (#609) for 14-24 AWG:  I have a few of these for larger gangs of wires.


Like their packaging says "Quick and Easy".  And it's true!   Check them out. 

https://www.posi-products.com/

Also, I want to publicly thank OGR Forum member Traindiesel for pointing me to them.  Thank you, sir!!!

George

P.S. Did I mention how much I hate wire nuts? 

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Correct on both counts Michael!  They do have a nasty "SNAP" to them, and I've already felt the pain.   However, the new version is WAY more expensive so I'll live with the pain.  I'm probably going to have a couple hundred of these under the layout before I'm done, .  The costs of laying track/switches, and all the associated electronics is already rocketing out of sight!

The choice is simple, if I have three wires, I use the three position one, if I have more wires, I use the 5 position one.   I'm using the lever nuts for track power, I have around 70 power drops and four PH180 transformers feeding four channels of the MTH TIU and then split out into around 15-20 track segments.

As far as switches, which wires are you talking about, track power or switch motor control?  Since I'm using the DZ-2500 switch motors and the CSM2 Breakout board, I use much smaller wire for home runs back to the future control panel location.

Am I correct that the lever nuts are 2 in and 1 out for the three position and 4 in and 1 out for the five position?

I'm using tubular switches, so I have one fixed voltage wire (which will be shared with 20 switches) and three conductor wire which will go to multiple SC-2 units. What do yo recommend for wire gauge and connectors?

Could you help me out on the part of my questions:

I'm using tubular switches, so I have one fixed voltage wire (which will be shared with 20 switches) and three conductor wire which will go to multiple SC-2 units. What do you recommend for wire gauge and connectors? Do you recommend home runs for switches and avoiding connections?

Well, I'd use a heavier wire for tubular switches, if you're talking about something like the O22, they can draw several amps when they switch.  Also, low voltage sometimes will result in incomplete switch movement.  Since you won't be switching all of them at once, you should be able to daisy-chain the power.  Consider at least #18 for the runs to the SC-2 units.  Also, you can position the SC-2 boxes close to the switches they control to avoid long runs.

John,

Thank you for your patience with all of my questions today.  I am setting up a new layout and I have a lot to learn (and re-learn) from my 10 year hiatus.  I've always mounted my  modules on a board near the ZW.  I guess it looks nice!  But since the SC-2 will not need a wall pack for power (fixed voltage to the switches), I can mount the SC-2 under the table, near a group of switches, and save time and wire. BRILLIANT  

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