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Hello, I have a two KW type transformers that are providing different voltages on the AU an BU posts. 

Transformer One puts out about 4 volts AC on both AU and BU posts when set at 0 on the throttle. Once the

lever is moved it will ramp up to 20 volts AC.

Transformer Two puts out about .4 volts AC on both AU and BU posts when set at 0 on the throttle. Once the

lever on this one is bumped a bit it will jump up to 6-7 volts AC and continue to ramp up to max as the lever is

moved.

This one has a more pronounced hum when plugged in.

The UC, CD, DU are about the same generally at 6, 14, 20 volt AC.

Both have new rollers, diode, circuit breakers installed.

Any idea where to check , heck am I actually seeing a problem? The manual says 6 to 20 volt on those

posts.

Thanks Dave

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Sounds like transformer one, the rollers are still touching the last winding of the coil and not reaching the Bakelite coil housing for off. Shift the coil in the brackets to correct. KW's output is actually 18 volts, and not 20. The second transformer hum is caused by a loose coil in the brackets. Use cardboard shims to tighten coil in the bracket and the hum will be greatly reduced or eliminated. Be sure on this one you don't run into the same problem as with number 1 trans.

Thanks Everyone.

I checked and cleaned the Bakelite landing of any carbon dust.

The rollers are well clear of the coil when in the off or 0 position.

I did the lamp test (6 volt lamp) and when attached the phantom voltage drops to zero and there is no current to make

the lamp light or even glow a little, until I ramp up the throttle(s).

I'll keep going over the manual drawings BMoran4 sent and maybe do some

isolation tests at some point.

It is some type of very high resistance path or maybe inductance, or I'd have that

magic smoke / cooking smell by now.

Thanks Again! Dave

 

It is a digital. I have another digital I can try, but I need to get a new nine volt battery first.

I asked because sometimes digital meters will show voltage on a transformer where an anlog meter would not. I am not well enough versed in electronics to understand or explain what is going on. But I'd guess there are a number of people participating on this chat board to explain what is happening.

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