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http://www.ebay.com/itm/22uH-A...;hash=item43b6723442

eBay 1N4001 Diodes

 

ebay 220uf 35v Capacitor

 

Supertex CL2N3-G at Mouser

 

I am getting ready to make my own conversions for the first time and have spent the past hour or so going over the original version of the "LEDs for dummies thread".  I still feel like a dummy but hopefully I am a little smarter now.  Based on that thread I purchased the parts above.   I know I also need the actual 12v led strips but i think this will allow me to build this circuit.

 

LED Lighting N1

 

But reading further, this circuit was intended for conventional use, which is great, but I was hoping to use the converted cars interchangeably between conventional and command operation. 

 

So the question is - will the circuit shown above operate at 18 to 20v (assuming mth power supply)  or will I smoke the components?

 

Obvious follow up, if this won't work in both environments how do I modify it to do so?

 

The cars I am working on first are conventional lionel mpc era cars and I will have the power supply and return on only one truck assembly.  In order to make thing a little easier I would like to add a two pin plug connector between the led strips on the roof and the circuit, mounted on the floor.  Any suggestions for plug connections?

 

Also for attaching the leds strip to the roof, are the strips typically supplied with an adhesive backing or would the strips need attached with some form of glue?  If a separate glue is needed, what can be used that would not negatively affect the led strip or the car roof?  My first thought is just super glue, or the occasional dollup of hot glue.  Never mind - I see they are self adhesive

 

Please be gentle with me - I still feel very much like a dummy on this subject.

Last edited by jhz563
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The early MPC aluminum cars were similar to the PW versions in construction.

 

I used these male/female two-wire connectors to do what you want to do; i.e, mount the power supply on the frame, install the LED's in the roof; and, have the ability to connect/disconnect the two.

 

The installation with pictures, including the connectors, is in a current thread "Tips for installing LED's in passenger cars."

Last edited by Pingman

If memory serves me correctly, I think the picture you posted was originally from gunrunnerjohn. I know he definitely likes command control and runs a lot of it, if he runs conventional I bet it's not much. Maybe he will be along to clarify, but if I am right on this, I don't think you have to worry about the command control voltages.

 

Also just as an FYI, stan2004 recently pointed out that the CL2N3-G's are now also available at Digi-Key, they were previously unavailable there. Mouser is fine, but I don't think you will find lower shipping rates than USPS First Class from Digi-Key.

 

I am by no means knowledgeable on the electronics stuff, but I do try to follow gunrunnerjohn and stan2004 (and the other knowledgeable electronics folks) very closely when they are posting about electronics stuff. They are very good folks to follow when trying to learn about the electronics for our trains. Now if some of that would just start sticking, I would be getting somewhere.

Originally Posted by jhz563:

Yes that picture is originally from GRJ.  I  am an electronic novice when it comes to circuit design.  (I know a lot of what can be done, just don't have the background to design it from scratch. )  

 

Carl, thanks for the two pin link, those will work just fine.

Just went and looked, I saved GRJ's original post of this and a link, unfortunately the thread has now been deleted. He mentioned a PTC (automatic resettable fuse) in the pick up wiring to protect the wiring in the event of a derailment, but with no reference to the specific PTC used in his post. Maybe he will clarify that one for us as well.

 

Looking at the components from your list, it looks like they are all rated for 35 or more volts, except I can't find a rating on the chokes?  

I've since updated my design from the earlier post with the picture.  I use a 220uf or 330uf cap, the 22uh choke, 1N400x (1 thru 7 is good) diode, and the CL2.  My module actually uses the LM317 in constant current mode so I can provide adjustment for the light level.

 

There is no voltage rating on the choke, at least none you have to worry about.  You need one that will handle 100ma or more, primarily for the inrush current charging the capacitor.

 

I posted this before, here it is again.  This is exactly what I use on my lighting module, it allows adjustment of the current from around 5ma to 45ma.  If you don't need adjustment of the lighting, you can put a fixed resistor in the 50-250 ohm range in place of the pot and resistor.

 

 

Passenger Car Lighting Module

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Originally Posted by gunrunnerjohn:

I've since updated my design from the earlier post with the picture.  I use a 220uf or 330uf cap, the 22uh choke, 1N400x (1 thru 7 is good) diode, and the CL2.  My module actually uses the LM317 in constant current mode so I can provide adjustment for the light level.

 

There is no voltage rating on the choke, at least none you have to worry about.  You need one that will handle 100ma or more, primarily for the inrush current charging the capacitor.

 

I posted this before, here it is again.  This is exactly what I use on my lighting module, it allows adjustment of the current from around 5ma to 45ma.  If you don't need adjustment of the lighting, you can put a fixed resistor in the 50-250 ohm range in place of the pot and resistor.

 

 

Passenger Car Lighting Module

John, thank you for your help and your patience.  I apologize if I didn't sufficiently credit your work in my original post.  

If I understand, which is questionable, your updated circuit includes a bridge rectifier in place of the diodes I copied from the other post.  Additionally there is now a LM317 circuit, which I am not familiar with, a 27 ohm resistor and a small potentiometer.  

 

Please tell me if I am close at your convenience.  I am trying to understand this as I go, I thought I had it figured out before your post, now I feel like a freshmen all over again.

Dear John

 

I have installed 5 complete passenger car lighting set using the GRJ special. Everything thing works wonderfully thank you for sharing the knowledge. I have a question for you about it as I am not an electronics person.  The question is about hook up the AC wiring to the neg side of the cap. Normally  if hooked up AC to a cap you would get the magic smoke. This not the case with the GRJ special I was wondering why? Please explain it so a non electronic person could understand.

Originally Posted by jhz563:

If I understand, which is questionable, your updated circuit includes a bridge rectifier in place of the diodes I copied from the other post.  Additionally there is now a LM317 circuit, which I am not familiar with, a 27 ohm resistor and a small potentiometer.  

This is simply a different way to get a constant current source, and the pot is there to allow adjustment of the current.  The 27 ohm resistor is to put a high limit on the current output as I didn't want the adjustment to be capable of supplying excess current and toasting things.

 
 
Originally Posted by nvocc5:

The question is about hook up the AC wiring to the neg side of the cap. Normally  if hooked up AC to a cap you would get the magic smoke. This not the case with the GRJ special I was wondering why? Please explain it so a non electronic person could understand.

The reason is simple, you're not connecting AC to the cap.   The cap is after the rectifier, so you're supplying the cap with rectified DC voltage, not the raw AC.

Gentlemen,

    You can also get the LED replacement bulbs, Bayonet or Screw in, from Town & Country Hobby on the Net and not have to rework your rolling stock to use the LED's.

They have the bulbs in all different colors and voltages from 12 to 18 these work real well in all the older Lionel lighted rolling stock liked the fish tank cars and cabooses and many many others along with the 022 & 711/072 switches and controllers.  The one's I like best were from Scott's Odds & Ends when the replacement LED's 1st came out, Train Electrics may have some of them in their inventory from the old Scotts buy out.  I happen to like the 12V DC whites myself, they work great.  Sorry about some of the blurry bulb pictures.

PCRR/Dave

 

 

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Last edited by Pine Creek Railroad

Pine Creek Dave, thank you for the source for the direct plug in replacements.  I may due this for a couple of cabooses (Cabeese?).  Anyway for the caboose having a single light or only two lights seems to match the real world ones I've been on.  For the passenger cars though I am looking for even light throughout the car. Additionally this seems like a relatively straight forward project I can complete on my own without breaking the bank or ruining anything that can't easily be replaced.

 

Thanks again. 

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