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I have an elevated track section for my CTA station. I made the trusses to support the track by first designing them with CorelDraw and then cutting them with my Glowforge laser cutter.

The straight flat trusses were fairly easy to do. The straight "sloped" truss used to get the track elevated to the height of the Subway car doors was a bit trickier. 

However, at the end of the elevated truss there are several 072 Ross curve tracks that require "curved trusses" that sloped back to the lower elevation of the track run. That was the challenge!.

Designing a perfect 072 curved truss was done using CorelDraw's "fit objects to path" command. This allowed me to create the necessary nodes and intersection points along the 072 circle section designed around Ross' 072 curve track to make the truss pattern. In Corel,  I first created three circles on the same centers with diameters of 74", 72" and 70"respectively.  Now I need to have circle segments that matched Ross' 4 tracks per 90 degrees. So I created a line longer than 3-1/2" and told Corel to fit that "line" object to the 72" circle path 15 times. Corel then bisected the circle into 16 segments; I only needed one. Next, I created a line 2" long and told Corel to fit it too to the 72" circle path this time 127 times. 

Now I had each of the 16 segments split up into 8 wedges that cross the 74" and 70" circles as well. Since I only wanted ONE of the 16  segments representing ONE 072 track section I deleted all the rest of the lines and the 70" circle. Splitting the two outer (74" ) and inner (70") circles at the ends of the one segment I wanted, left a single segment that now had intersections I used to create the top and bottom trusses by connecting the intersections in the truss pattern of X's I wanted.

the result after cutting looks like this:

 

 

Fits Ross' 072 curve perfectly. 

The small squares shown above were also fit around the path and are used to support the interior truss braces on the inner and outer chords as well as nine(9) Xs in the interior that progressively reduce in size to accomplish the slope I wanted. See below;

 

 

This same technique could be used to design and fit ANY Ross' curve tracks or of any curve tracks of any known diameter. 

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Wow...really nice detail Alan! I love the structural details!  I'm from Chicago originally and used to work in "the Loop" (as a computer operater at Montgomery Wards State Street store). I have vivid memories of riding on and walking under the "L". Your layout really brought back those memories.

Question....did you also create the support columns on your laser cutter? They look fantastic as well!

Thanks for the comments. Yes I did do the columns on the Glowforge if you look close I scored the straps and hold down bolts too.

I finished the curve trusses. Using the same technique I have made curved 072/080 station platforms.

If anyone wants a discount on either a Glowforge or Formlabs 3 printer I get a discount recommending a new buyer that I'd split with you.

Very nice work Alan; I love the detail.

I created some trestles for my old layout, and then had to take them apart about 9 months later when we moved.

I was not in the position to spend much money, so here is what I came up with.

I laid out the track on a spare sheet of plywood and created the curves by securing one end of a straight and then finessing the curve and adding screws as I went along. once I had the curved placed on this temporary board I ripped some Masonite to a 1" by 8' strip. I attached blocks of 1" furring using glue and screws, then  I positioned the strip between the rails; holding it with clamps. Then I attached a second strip. I temporarily attached the made up trestle to the sheet and left it there for about a week. The two sides of the layout weren't at the same height , so there was the slope. I created temporary pillars to hold the trestle up. When I was happy with it I made a second one. The pictures show the progress and then the use of long blocks to secure the trestle to the solid part of the upper levels. I was looking for piers that looked like elevated line supports. My friend Jimmy came up with an idea to make the supports out of wood. He gave me a few pieces of flat erector set girders to use as a paint template. I painted the 1 bys silver and then laid the erector set girder on them and over sprayed them with black.  I also used derelict beacon and light towers for trestle piers. I cut them to size for the various potions. My original intention was to cut strips to make simulated girders; but I ended up splurging and bought the Woodland Scenic girders. I glued them into position.TrestleTrestle1Trestle2Trestle3Trestle4Trestle5Trestle6Trestle7Trestle8Trestle9Trestle10Trestle11Trestle12Trestle13Trestle14Trestle15Trestle16Trestle17

layout23 - Copylayout21 - Copy

 

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Bob

I used to do train bridges like that but full girder bridges for long spans are rarely used because of the expense.

More typically used is an open truss bridge. Also open truss bridges don't block views of the layout. 

When you can laser cut the interior of Masonite strips into any shape  there is no reason not to make open trusses 

 

 

Last edited by AlanRail

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