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Greetings, I have a 1970's era DT&I NW2 switcher from the yardmaster set that I used hard as a child.  Recently I rediscovered all my trains and have been cleaning, lubricating, building etc...  I had this engine running fairly well for a few months, but now it's binding bad.  I have traced the problem to the collection of gears on the outside of the truck.  Everything else is cleaned, lubed and turns smoothly.  The gears on the outside of the truck have so much play/wobble that they get jammed and cause the loco to stutter badly at slow to medium speed.  At ultra high speed they stay lined up and work great.  It's at start up and lower speeds that they bind.  The small gears between the wheel gear and center gear seem to be the ones that twist enough to lock up the whole assembly.  Can I shim the entire axle to one side to keep these five gears all in a straight row?  What else can be done to these?  Thanks for any help.  Arlo

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The good news is that due to the nylon gears used, the gear axle studs are probably OK and a complete power truck replacement won't be necessary.

 

The bad news is that a partial dis-assembly of the truck is needed to inspect the gear axle studs and replace the 8010-117 pinion gears, and the 8010-117 drive gear if needed. 

 

If you can pull the two drive gear wheels off of the axles just enough to sneak the old pinons out and the new ones in, and then press them on to gauge, it would preclude having to remove the truck side frame, which is staked on.  With the side frame off, the operation is much more straightforward, though.

 

The motor frame is likewise staked to the field housing plate assembly, which if separated there would also facilitate the repair without removing the staked side frames, but would compromise the integrity of the whole motor assembly if it is still tight now.

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