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I local railroad friend showed me how to run beer and soda cans through a crimper to make respectable looking corrugated metal. Since I only drink water and an occasional coffee, I had to visit a local recycler to find some beer cans. The dealer looked at me VERY quizzically when I asked if I could buy some of her cans. She told me "no."

Luckily, there were some gentlemen there who I assume were homeless, who were most happy to sell me all the cans I wanted. I had to make two trips yesterday.

I realize there are some fine Qunoset huts available commercially, especially from our friends at Menard's. I wanted to model a local structure.

Here are some photos of the prototype:IMG_1430IMG_1431

I started by gluing the end pieces to some Crescent board. Then, I made panels to glue up the sides. The clips from Harbor Freight are an invaluable help:

 

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This is the structure as of this morning. I wanted to show it before the paint starts going on. If this were "real life" it could plausibly be an old Quonset Hut that got converted to a bar, with beer motif:

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In hindsight, I would have saved myself a lot of labor, had I found one of these and threw some paint on it:

 

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Thanks for the kind words, Dave.

The crimper is made by Fiskars. They are available at Ebay, although I would be extremely careful about the dealer. I had to fight to get mine shipped after 3 weeks.

Crimping the metal is tricky. Try to use cans that are as thin as possible without any plastic liner.

I heat mine on a gas stove until they are quite hot, then run them through the crimper as quickly as possible. They cool very rapidly. If you overheat them, though, they ignite. Naturally, one has to be careful to avoid burns. I use chopsticks to handle the hot metal. Tweezers would also work.IMG_1440

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Very interesting! I wondered how those crimpers would work on thin, malleable metal.

OTOH, Fiskar products are typically for the scrapbookers....manipulators of paper.  Ergo, I'm wondering how the (fussy?) use of aluminum from beer cans is an advantage in a situation like this than the use of, say, a glossy medium-to-heavy weight of paper.  Bonding to a wood frame would them seem to be easier.  When painted/weathered, I'm not sure the advantage.  Also, craft stores (Michael's, JoAnn's, Hobby Lobby, et al) that deal in scrapbook papers often sell sheets of pre-corrugated paper.....different colors, corrugation spacing, etc..reasonably priced.  I learned that tip from Dennis Brennan in his publication, Realistic Modeling for Toy Trains, page 87.

BTW, a simpler....albeit less 'cheap'...road to real metal corrugation using the Fiskar crimper would be K&S Soft Annealed Foil products...

Foil Link

for which, as an example, a 12" by 30" sheet of 0.002" (44 gauge) stainless steel has an MSRP of $12.99....0.005" (36 gauge) Aluminum $7.29. 

Besides, around here (Meeeeshigan) you can get a recycling dime for each (readable) beer can so designated.   (I'm somewhat loathe to disrupt the planned ecological and economic celebration strategy for the empty beer can.)

But, as always, TEHO and FWIW...among other slangcronyms...

KD

Looks great, very nice.

The crimpers are nice, been wanting to get on for a while now.

I saw this done where someone gut the cans in a designated size. Crimped then then made flat tin room on a structure and weathered it.

The reason I wanted one was to make curtains behind the windows on a standard gauge structure (Hallmark Tin House) will be using different colors for curtains in diffident rooms.

dkdkrd posted:

Very interesting! I wondered how those crimpers would work on thin, malleable metal.

OTOH, Fiskar products are typically for the scrapbookers....manipulators of paper.  Ergo, I'm wondering how the (fussy?) use of aluminum from beer cans is an advantage in a situation like this than the use of, say, a glossy medium-to-heavy weight of paper.  Bonding to a wood frame would them seem to be easier.  When painted/weathered, I'm not sure the advantage.  Also, craft stores (Michael's, JoAnn's, Hobby Lobby, et al) that deal in scrapbook papers often sell sheets of pre-corrugated paper.....different colors, corrugation spacing, etc..reasonably priced.  I learned that tip from Dennis Brennan in his publication, Realistic Modeling for Toy Trains, page 87.

BTW, a simpler....albeit less 'cheap'...road to real metal corrugation using the Fiskar crimper would be K&S Soft Annealed Foil products...

Foil Link

for which, as an example, a 12" by 30" sheet of 0.002" (44 gauge) stainless steel has an MSRP of $12.99....0.005" (36 gauge) Aluminum $7.29. 

Besides, around here (Meeeeshigan) you can get a recycling dime for each (readable) beer can so designated.   (I'm somewhat loathe to disrupt the planned ecological and economic celebration strategy for the empty beer can.)

But, as always, TEHO and FWIW...among other slangcronyms...

KD

Very good points, KD!

I think the only advantage to the metal, is that it is easily bendable. Frankly, I would rather work in paper and white glue, than the adhesives necessary for metal.

You have to admit though, that my story about how I procured the cans is much more entertaining than going to a store to buy paper!!!

I am amazed how much we rely on paint to make a model cohesive in the end. I am going to experiment on some paper products. Thanks for the tip.

"I drank the beer..."

Once upon a time there was a boy who was born with only a head; no torso, arms or legs.

When he turned 21, his Dad took him to the local tavern for his first beer. The kid drank the beer and immediately sprouted a torso.

The two of them got very excited. The kid suggested another round. He immediately sprouted arms. They had another round. He grew legs.

There was  baseball game across the street. The kid said: "Pop, I've never played baseball my entire life. I want to go play!" The Dad agreed.

As the kid ran across the street, he was hit by an oncoming car.

What is the moral of the story?

IT IS BETTER TO QUIT WHILE YOU'RE A HEAD! 

Last edited by Alan Rogers

Alan, I think it turned out GREAT and the story was good also! I think I just might have to get a crimper as I can see many other things you could build with it! Your my kind of guy by taking nothing and building something! My wife always ask me why I keep so much little crap, I tell her you never know what you might be able to build from it! Great job again Alan!

mike g. posted:

Alan, I think it turned out GREAT and the story was good also! I think I just might have to get a crimper as I can see many other things you could build with it! Your my kind of guy by taking nothing and building something! My wife always ask me why I keep so much little crap, I tell her you never know what you might be able to build from it! Great job again Alan!

Hey Mike

Thanks for the kind comments.

I always say that Model Railroading is the "greenest" of hobbies. We never throw anything away. It just ends up in the layout...

padreyak posted:

Very cool! Thanks to all for some good ideas. 

A question for any "Quonset" experts out there: Was the building named for Quonset Point in Rhode Island, or the other way around? Just curious.

 

Quonset hut. 1942, from Quonset Point Naval Air Station, Rhode Island, where this type of structure was first built, 1941. The place name is from a southern New England Algonquian language and perhaps means "small, long place."

If you don't have a crimper and you are only going to do one project I have an alternative to the the beer can crimping. Go to Panera Bread for lunch....They put your sandwich on a 4 1/2" X 6" piece of corrugated cardboard that looks just like corrugated steel....Every time I go for lunch i ask them for a few extra pieces. I think i have enough now for a similar project. If you are careful you can bend it vertically around a jar or can. 

 

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gene maag posted:

If you don't have a crimper and you are only going to do one project I have an alternative to the the beer can crimping. Go to Panera Bread for lunch....They put your sandwich on a 4 1/2" X 6" piece of corrugated cardboard that looks just like corrugated steel....Every time I go for lunch i ask them for a few extra pieces. I think i have enough now for a similar project. If you are careful you can bend it vertically around a jar or can. 

 

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I love their food too. Great idea. Thanks Gene!

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