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PRR and PC and Conrail and Amtrak and NS fans.  I now have PRR "K"- braced, double track catenary poles available in two flavors with more coming. These poles are modeled after the poles found on the PRR between Philadelphia and Harrisburg, PA. Right now an "economy" pole is available with 12 scale inch square columns (vice the prototype's 14 inch square) and is 8" wide by 6 5/8 high under the arch. This pole has minimum dimensions to keep the price as low as possible.

 

A "full dimension" pole designed for double track on 4 inch centers and has 14 scale inch square columns and is 8 7/8 wide and 8 1/4 high under the arch.

 

Both poles have rivet detail on the "K" braces per the prototype.

 

If you were at the Strasburg show last month you may have seen the test model; these are better with thinner flanges and the rivet detail added.

 

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These models are produced by 3D printing to your order.  I have a shop on Shapeway's (the 3D printer) website called "Scenic Reality"; to get there click here.

 

Here's how this works.  I have placed the 3D files on Shapeways.  You can select a model, select a material to have it printed in, and place your order with Shapeways.  Shapeways prints your model and ships it to you. Read the model descriptions carefully so that you are happy with the finished product.

Prices are set largely by Shapeways based on the material chosen, the volume of the model plus a service charge per model printed.  I have a markup on each model which does not significantly affect the price - it's just "beer money" (which I hope will eventually pay for the test prints that I've made).

The beauty of this business model is that so long as Shapeways and other 3D printing service bureaus exist, the model need not go out of production.  I am looking to upload these models to another 3D printing service which offers additional choices in materials and I will make that shop live after I receive test prints.  BTW - the I have to pay for the test prints, so not every combination of model and material will be tested.


I have other models in my shop and more coming.  In the shop are the B&O dwarf signal, separate rain caps for PRR catenary and power line insulators for high tension wires.  Coming are PRR-profile high-tension insulators, a PRR dwarf signal, component bridge girders with full rivet detail, more versions of the catenary poles and a B&O cantalever signal.


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Hello Mike:

 

Sorry about that, I got the notice too.   Here's the deal.  Shapeways puts my models through some of their software to determine if it can be printed.  I have found that their software produces inconsistent results.  I have printed the insulators in frosted detail plastic, as shown in the photos in my shop.  I would suggest trying to print them in frosted ultra detail.  In the meantime, I'll order some in frosted detail and work with Shapeways to resolve the problem.

 

Thanks

 

TT

I just received one of the "Riveted Catenary Poles." These have the stiffening angles riveted to the side of the poles.   After seeing this one, I have now ordered several more.  These are pretty impressive:

 

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Note the detail, including the link and pin tie rods for the K-Bridge mid span supports

 

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Close up of the rivet detail:

 

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View of the end of the pole, showing how Terry got nice thin cross sections on the angles

   

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When I get the first few installed and weathered, I'll post photos in a separate thread

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Last edited by John Sethian

Postings on the various forums, hopefully some mention in the podcasts and an occasional appearance at O scale shows which I would  have attended anyway; is my marketing plan. As I said above, there is very little markup in these models.  Insufficient profit for advertising; no margin for dealer markup.  Since I do not have to keep stock on most of these items and they are printed when you order them, I can, hopefully, do this on a shoestring and keep the prices low.  Otherwise these would cost $50-60 each if I had to make provision for the normal costs of doing business. 

 

TT

Thanks Mike.

 

FYI, I just sent e-mail to Shapeways urging them to check their software that pre-screens the models.  I think that I just found a feature in the catenary models that MIGHT be confusing their software.  

 

I am continuing to work with Shapeways since the models are great when you do get them.

 

CAPPilot:

 

The model for catenary poles for 4.5 inch centers and 3-rail is finished, with some improvements over the previous designs.  It has a generous 10" between poles, that should handle the biggest engines and tighter 3-rail curves.  The design should be up on Shapeways by Saturday.

 

Terry

 

Last edited by TNT53

I have ordered a set of the insulators. This time they say it will work.

 

One potentially big problem; in the fine print no contact with electricity. Since I am planning on electrifying my catenary eventually and the insulators will be used as insulators this is potentially a big problem.

 

Will have to wait and see when product arrives.

 

mikeg

 

 

Originally Posted by Trucktrain7:
I purchased one of these a few months back. I like the detail but I was wondering in my mind if these could be made by the injected mold process from plastic? Have you ever considered that?

It very well could be injection molded. A few slight modifications might have to be made to keep cost in line. The thing is the mold cost and getting it run would cost a LOT more than going the 3D print method. I'd like to think there is enough demand to warrant a Injection mold.....but I fear not.  You are looking at maybe $75,000 development cost if you do it in Asia.  Then for each variant would require another mold....or design it from the start to be modular. I'd think if anyone thought there was demand they would produce them. 3D design and printing is a good solution for an item like this at this time. Until we get a way to cut molds similar to 3D printing! 

 

Nice work BTW.....I've tried 3D design...not as easy as you think.

George:

 

Didn't we exchange e-mails some time back?

 

I did lots of 3D modeling last year when I was temporarily out of work.  I've since found another job which requires 50 hour weeks and frequent travel. So, unfortunately, I have zero time for doing 3D design.

 

I did a box girder design and test printed it; I had not made it available on my Shapeways shop, but I just changed that and it is available for order.

 

However, it probably not exactly what you need.  So this is what I propose to do.  I can set up a Skype or Team View session where you can see my desktop and I can walk you through how to do girders using Google Sketch-Up and then take them through post-processing.  You'll need a microphone hooked up to your computer to be able to ask me questions.   Anyone else on the forum who wants to join in can too.  What do you guys think?  If there is interest we can come up with a mutually agreeable date and time.  Just let me know and I will start working out the details.

 

You might also want to read my article on 3D printing in the May/June O Scale Trains.

 

TT

Originally Posted by TNT53:

George:

 

Didn't we exchange e-mails some time back?

 

I did lots of 3D modeling last year when I was temporarily out of work.  I've since found another job which requires 50 hour weeks and frequent travel. So, unfortunately, I have zero time for doing 3D design.

 

I did a box girder design and test printed it; I had not made it available on my Shapeways shop, but I just changed that and it is available for order.

 

However, it probably not exactly what you need.  So this is what I propose to do.  I can set up a Skype or Team View session where you can see my desktop and I can walk you through how to do girders using Google Sketch-Up and then take them through post-processing.  You'll need a microphone hooked up to your computer to be able to ask me questions.   Anyone else on the forum who wants to join in can too.  What do you guys think?  If there is interest we can come up with a mutually agreeable date and time.  Just let me know and I will start working out the details.

 

You might also want to read my article on 3D printing in the May/June O Scale Trains.

 

TT

TT,

I think we may have.  I am definitely interested but the session would have to be after 6:00 PM or on a Saturday or Sunday.

 

I will try to get hold of the May/June issue of O Scale Trains.

 

thanks,

 

George

Originally Posted by TNT53:

Yup, 4.5 track centers is in works. I'll try to move it up in the queue.

 

TT

As of 12/06 the 4.5" centers are not on the website......what is the status?

I ordered a 4" track center pole as a test piece as I am focused on the Pennsy from Philly to Harrisburg.

 

The piece is beautiful but I do have some questions/concerns. The white flexible piece I have is exhibiting some slight bowing. I'm not going to hang functional catenary on it so rigidity is not an issue but bowing will obviously detract from the appearance. The price of the steel poles prohibits their purchase. I was thinking I might have to re-enforce the "H" beams by placing some metal rectangular tubing in the pockets.

 

Any suggestions? Many thanks for filling the gap with credible cat poles. 

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OGR Publishing, Inc., 1310 Eastside Centre Ct, Ste 6, Mountain Home, AR 72653
800-980-OGRR (6477)
www.ogaugerr.com

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