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Next time you go to paint a car and think what a job, here's what it took to paint a 1880 wood passenger car!  1. Prime bare wood with raw linseed oil-allow to dry for 1week   2. Putty holes. 3. Begin with one light coat of color- dry for 12 to 24 hrs 4.put one two coats of rough stuff (filler)  5. Apply one light coat of color-dry for 12 to 24 hrs   6. Add three coats of thin color- dry 12 to 24 hrs between each coat. 7.  Stripe and letter 8. Apply one coat of rubbing varnish. 9. Conclude with two coats of finishing varnish- drying time 96 hrs 

Sand and rub down with pumice or rotten stone between coat.  Drying time between successive coats was 288 hrs

After car left shop it was returned once a year for fresh coat of varnish.  Every seven to ten years, it was necessary to burn off old finish to bare wood and repeat steps.  NOTE: it took approx 275 to 300 lbs of paint and varnish. 

Hope this gives some insight on car painting!

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These slow, laborious methods transferred into the automotive industry and made economical paint jobs near impossible.  This was fine for low production, high priced cars.  Ford began running into huge production line backups because of the time consuming paint processes on their highly successful Model T.  They eliminated the numerous coats method by using the "Japanning" technique of applying black enamel through a applicator devise that resembled an old lawn sprinkler on the end of a hose.  Paint was literally flowed onto the prepped body surface, with the excess allowed to drain off into a catch tough and recycled. 

Cadillac had long suffered from production backups and set about to formulate a paint that would cut down on the ridiculously long drying times, similar to those quoted by Mike.  I believe it was 1925 when they finally developed nitrocellulose lacquer, which dropped drying time to a mere fraction from before.  Others, like Ford, stuck with enamels, newly formulated for quicker drying, and therefore eliminating any polishing and reapplication steps needed for lacquer jobs.

Bruce

 

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