Are your exiting ZW's phased? (They need to be, just like the new KW)
For phasing, I tie the commons together, than take a variable channel half way up on each transformer and get a voltage reading across the variable channel outputs.. If the voltage reading is consistent essentially 0, you are in phase. Otherwise, the transformers are out of phase. There are variations of this that use a light or a spark and such...
If you find your transformers are out of phase, take one and literally unplug it form the wall outlet and rotate the plug 180 degrees.
Mike Mike Reagan (at Lionel at the time) put a video: