Strange Problem with 1122-100 controller

Make sure the wires have good solder joints, and make sure the cover is not interfering with the lever moving the lever spring to make contact with the contact spring.

http://pictures.olsenstoy.com/cd/swt/stc1122f.pdf

There were 2 screws to hold the cover in place; the parts view only shows 1 screw because the diagram does not show the entire controller base.

Larry

My guess is also the slots limit the throw and contact isn't being made. (or cover pinching c9rd?)

Bend the contact leaves so they touch ASAP and possibly the spring tabs if the levers have play when centered; it's a balance, but not hard. The contacts will likely bend into a looser state once the cover is on & levers get worked some.

Avoid twisting the length. The proper tool is a Allen wrench sized bar with a slot to slip over the leaf, align bar to length & bend. Not too hard to make a crude one.

I've been adjusting and readjusting as recommended but still no love.  Solder joints look good too and I even installed  a second screw to hold on the cover as designed.   I've learned one valuable  lesson however: don't take the cover off one of these controllers unless you absolutely have to because they're like plumbing, they never go back together the way they were before you take them apart LOL.