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I have upper level track lines supported by open trusses. I need to wire the upper level tracks. So I am going to run Plastruct 3/8" thin wall tubing thru the truss openings like piping and then insert the wires within the tubing; opening the tubing at the track locations to run the wires up into the track.

 

Some of the tracks are curved 72" so I want to follow the track with the tubing below but have no idea how to bend the thin wall tubing to match the track above.

 

How do you bend tubing nicely in a curve without distorting it; I know I can heat it up with a heat gun but the 1/32" thick tube will deform. Any ideas??

 

 

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Not sure if this would help you, but there is flexible tubing or pipe for electric motors and comes in sizes starting from three/fourths of inch. The tubing is grey in color, and you can buy conduit clips to secure it.

 

Another place to find flexible tubing and less expensive is in the auto parts stores, usually black and comes in many sizes, has a slot in it so you put it over the wires.

 

Lee Fritz

I reviewed the Plastruct offerings last night. 

(1.)  You can get the pieces in double sizes, twice the length, might be helpful.

(2.)  Some of the square/rectangular pieces may work in the open spaces.

(3.)  I was seeing three different types of plastic tube, Butyrate, ABS, and Styrene. You may want to ask Plastruct which of the three is best for this application.

(4.)  I've bent a lot of Sch 40 PVC electric conduit, with a hot box heater.  This bender, about 6 ft long, has a larger electric heating element and is designed to allow rotation of the conduit for even heating.  There is a conduit plug set, as has been mention, to close both end of the pipe.  This maintains round and allows for tight bends. Gloves and protective clothing are required, the stuff gets very hot. Soft plastic conduit out of the heater is like spaghetti.  Cooling changes dimension, and shape, which is taken into consideration. There can be considerable waste, depending on application.

(5.) Quick bend of Sch 40 PVC conduit 3/4" and may be 1" can be done with a small propane torch, but usually also is accompanied by burn marks on the conduit. Hand held, hair dryer type, heaters can also be used, again caution about  burn marks on the plastic.  Keep in mind that the material and thickness is way different from what I have experience, commercial PVC conduit application.   

Last edited by Mike CT

1/2" flex tubing is a very functional and easy application--auto supply stores have it in black. I used it [3/4" blue as shown] to run wiring from Power Center around the door casing to cross the hinged drop section space. Done to extend and tie-in the railpower bus all around the layout. Also carries several switch control pairs for Tortoise motors on Village side of the round-the-room layout. Easy to use a small pilot wire and "snake" conductors through the flex.

[Initially I ran protected Bus, Tortoise, and the Drop Section "kill switch" wires under the carpet and foam underlayment but finally opted for the over the door run].

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Last edited by Dewey Trogdon

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