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Hi Everybody,

 

We have been making performance tests recently with Z4000 MTH transformers and one of the surprising findings have been to observed significant voltage drop (~10%) when using Remote Commander Receivers [40-4002 Z-4000 Remote Control Receiver] to control the Z4000 to the MAXIMUM with a DCS remote.

 

To eliminate the possibility of specific defect on the material used during our tests, we have been using two Z4000 transformers and two Remote Commander Receivers and got consistent results on all tests performed.

 

Our tests have been performed at MAXIMUM power setting on the z4000 with and without a Remote Commander Receiver (i.e. Handles to maximum or Z4K power to maximum).

 

A Fluke meter have been used to make the measurements. 

 

Here are two examples of the observed voltage drop caused by the ONLY addition of the Remote Commander Receiver to the same load test:

 

Example #1:  (Amps load ~ 3.7 amps)

Without Remote Commander, Handle at max setting: 

Voltage measured at Z4000 Output: 20.3 Volts

 

With the Remote Commander Receiver at max setting on the DCS Remote:

Voltage measured at Z4000 Output: 17.8 Volts (drop of 2.5 volts, 12.3%)

 

Example #2:  (Amps load ~ 2.1 amps)

Without Remote Commander, Handle at max setting: 

Voltage measured at Z4000 Output: 20.8 Volts

 

With the Remote Commander Receiver at max setting on the DCS Remote:

Voltage measured at Z4000 Output: 18.9 Volts (drop of 1.9 volts, 9.1%)

 

Is there any explanation to that observed behavior ?

 

Is there a way to correct that behavior and have the same voltage to be available at the Z4000 output when using the Remote Commander Receiver ?

 

In reference to the schematic on following post https://ogrforum.com/t...99#41694216687956299, if there more information available on the interaction between the Remote Commander Receiver and the Z4000.  Unfortunately, this schematic is missing many details and explanation.

 

Thanks,

Daniel

 

 

 

Last edited by Daniel Auger
Original Post

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What's the version of DCS being used? To George's point above, this is a software issue, possibly within DCS.

 

A second set of data points should be obtained by using the Z4000 Remote Commander receiver with its companion Z4000 Remote Commander handheld remote. This would remove the DCS Remote's software as a contributing factor.

Thank you to both of you for your answers.

 

Belonging to the same train Club with Daniel Auger, I am informing you that the DCS version is 4.30 and that I will perform the tests with the Z4000 remote commander handheld tomorrow.

 

I will post the results as soon as I can.

 

It was nice to chat with you this morning Barry.

 

Good Evening,

 

In reply to the questions above, here are the results of additional tests performed today.

 

1) Question From GGG: What are the no load readings?

 

Answer:

 

Without Remote Commander, Handles at max setting: 

 

   LEFT CHANNEL:

   Voltage measured at Z4000 Output: 21.93 Volts

   Voltage indicated on the Z4000 front panel: 22 Volts 

   RIGHT CHANNEL:

   Voltage measured at Z4000 Output: 21.99 Volts

   Voltage indicated on the Z4000 front panel: 22 Volts

 

With the Remote Commander Receiver at max setting on the DCS Remote:

 

   LEFT CHANNEL:

   Voltage measured at Z4000 Output: 24.12 Volts

   Voltage indicated on the Z4000 front panel: 22 Volts 

   RIGHT CHANNEL:

   Voltage measured at Z4000 Output: 24.10 Volts

   Voltage indicated on the Z4000 front panel: 22 Volts

 

2) Question From Barry: What's the version of DCS being used?

 

Answer:  V4.3

 

Note 1: As a "companion Z4000 Remote Commander Handheld" was not available today, this specific test could not be performed.  A DCS remote was used.

 

The no-load tests and the with-load tests seem both to indicate that something operates very differently inside the Z4000 when the Voltage command is coming from the Handles, or from the Remote Commander Receiver + DCS Remote.

 

Any help would be appreciated to understand this behavior.

 

Thanks,

Daniel

 

Note: Considering that the Power (Watt or VA) varies to the square of the Voltage for a constant resistive load, the Voltage drop of ~10% caused by the Remote Commander is leading to a lost of power of ~19% [1-((1-.10)^2)]

Ref:

I=V/R

W=V*I

W=V*V/R

W=V^2/R

 

Last edited by Daniel Auger

I just tried your experiment with the Z4000 and the remote.  I also don't have a Z4000 remote, only my DCS remote.

 

I used an 8 ohm 75W resistor as a load to give the transformer something to do.

 

At 20V indicated on the transformer and the remote I got about 18.25 volts on a true-RMS meter across the resistor.

 

I then removed the remote receiver and set the Z4000 to 20 volts with the handle, I got about 19.25 volts on the resistor.

 

In both cases the Z4000 was reading 20 volts on it's display.

 

It appears there is some sort of voltage drop using the remote, though I can't imagine why that would be.  However, I can confirm that you're are not imaging things.

 

So with the receiver plugged in and voltage raised to 20V what is the current draw of the receiver.  I am sure it gets power from the Z-4000.

 

For what it is worth, when testing boards.  If I raise the voltage on the Z-4000 manually and have it a 14V with .3amps, then turn smoke on the voltage will droop.  So I don't think it is finely tuned for voltage regulation, like a power generator would be.

 

So what ever that initial voltage drop once current flows is compensated for manually, I believe the voltage holds.

 

John's voltage drops are not as significant as original poster, and he is pulling about 2.5 amps.

 

Once you get that heavy drop, can you use the remote to raise voltage back up?  G

I think the significant item here is that I get different voltages using the Z4000 receiver than using the handles.  I presume that if I read 20 volts on the display, that it should be the same in either environment.  I certainly agree that since the remote is sending the voltage request that this could be a simple software issue communicating between the remote receiver and the transformer or the interpretation of the voltage being commanded.

 

I think it's safe to say that it's an anomaly that probably shouldn't exist, but it obviously does.

 

It also occurred to me that I may have introduced an error into the measurement.  I was measuring the voltage at the load, not taking the test leads into account.  I redid the test to measure the voltage at the transformer.

 

Using the handle, at 20 volts on the dial, I get 19.8 volts on the bench meter.  Note that there is an area of uncertainty in the panel voltage reading, you can vary it almost a volt before the panel changes as it has 1 volt resolution at that voltage.  I tried to center it in that window.  Both the panel amps and my clamp-on registered 2.4 amps.

 

Using the remote, at 20 volts on the dial and the remote, I get 18.3 volts on the bench meter.  I get 2.23 amps on the clamp-on, and there is no amp reading on the transformer in remote mode.

 

Using the new figures, I see where we are indeed getting almost a 10% loss in power using the remote at the same apparent settings.

 

I can get about half of it back.   Turns out at full voltage with the handles, the transformer bounced between 21.7 and 21.0 for some reason.  The amp readings followed it, so it was really happening.  Even the display bounced between 22 and 21 volts.  If I drop the displayed voltage to 20 volts, it gets smooth again and it'd really putting out 20 volts.

 

With the remote in use, I went to 22 on the display and I had 19.8 volts real voltage at the output terminals.  However, it didn't bounce around at the full command voltage, just didn't get up as high.

 

It's somewhat odd that the remote operates differently than the levers, I actually wouldn't have expected that.

 

Good Evening,

 

As recommended by Barry B., more tests have been performed on the Z4000 with three different methods of control: 

 

1) Z4000 Handles,

2) Remote Commander + DCS Remote v4.3,

3) Remote Commander + Remote Commander Handheld

 

The Z4000 with a Remote Commander, controlled by either the DCS Remote V4.3 or the Remote Commander Handheld, shows significant lost of Voltage and Power.  The results are slightly different at MAX setup, but identical at any other setup.

 

Below and attached are the detailed results:

 

Z4000 Resistive Load Tests 1 July 2015

 

Daniel

 

Attachments

Last edited by Daniel Auger
Wow, good work and a major loss of power...I hope this issue can be corrected.
 
Originally Posted by Daniel Auger:

 

Good Evening,

 

As recommended by Barry B., more tests have been performed on the Z4000 with three different methods of control: 

 

1) Z4000 Handles,

2) Remote Commander + DCS Remote v4.3,

3) Remote Commander + Remote Commander Handheld

 

The Z4000 with a Remote Commander, controlled by either the DCS Remote V4.3 or the Remote Commander Handheld, shows significant lost of Voltage and Power.  The results are slightly different at MAX setup, but identical at any other setup.

 

Below and attached are the detailed results:

 

Z4000 Resistive Load Tests 1 July 2015

 

Daniel

 

 

All I can think is that in manual the Z has circuity to compensate some what for the voltage droop as current increases.

 

Almost looks like with the remote, it sets a voltage but the current causes a voltage drop that is not compensated for.

 

The Z-4000 design guys would have to explain this.  G

Is it possible that the Z4k circuitry monitors the voltage requested by the remote (when Z4k remote is used) and not its output voltage at the terminals, but when in manual mode, the Z4k monitors the output voltage at its output terminals? This may explain the discrepancy in output voltage readings...

 

properly designed, the Z4K should look at the requested voltage from the remote AND its output voltage terminals and compares the two to compensate...

Last edited by BigBoy4014
My Z4K does not seem to compensate its voltage output as the current increases. I set mine at 18 VAC and when the current is about 5.6 amps. the voltage reading is now 16 VAC, I then increase it to 18VAC again to keep the VL BB and AC12 steam effects happy. When I shut down the locos, it jumps back to 20 VAC. My worry is that Legacy instructions warn about any voltage above 19VAC max...
 
Originally Posted by gunrunnerjohn:

Anything's possible Sam, it is curious that it differs.

 

I'm a bit surprised that the meters don't track the output voltage, you'd think they'd be measuring at the output for the voltage and amperage displays.

 

 

These transformer are not fully regulated like a Power Generator would be, or a critical transformer for sensitive equipment.  As Current increases there will be a drop in voltage.  Same with a Power House 180 brick.  That is the reason the no load voltage is usually a little higher.  If you had a VM on the brick you would see a drop also.

 

So set it to about 19VAC unloaded and run trains. Don't over think it. 

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