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Hopefully this will be an easy one for you long time pros. I myself am new to the hobby. I have simple layout that I built this year; essentially 2 concentric loops joined in 2 locations. Each loop has its own power block (inner loop is powered by conventional postwar Lionel KW and outer loop by a modern Lionel PowerHouse.  I am using MTH S gauge plastic insulator railjoiners to isolate the inner rail in the 2 locations where the loops connect (MTH's S rails are the same size as the Fastrack S rails).

My problem is that when any wheel with electrical contacts (rolling stock or locos) pass over the area where the insulators are (i.e. from one block to the other), tremendous arcing occurs to the point of pock-marking the rails.

Perhaps I am not supposed to run a train from one block to the other. Don't know.

How do I remedy this?  Thanks 

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It sounds like a couple of things going on. First, are you running conventional or legacy? If Legacy I would lose the KW and power both loops from the Powerhouse. If the Powerhouse is 10A it is plenty for the Flyer trains on 2 loops. Also, I would never run Legacy engines from an unprotected postwar transformer. If you are running conventional there may just be a large voltage setting differential between the 2 loops. The KW is a pure sine wave, I recall the Powerhouse being a phase angle controlled power supply with much higher peak than average voltage than in a pure sine wave.

The outer loop is Legacy and inner loop is conventional.  However, since I am sending the Legacy signal through the outer rail (the grounded one), the signal does make it to the conventional loop too, and there have been times when I have moved a Legacy loco onto that loop and operated via the Legacy signal.  I also pass conventional locos from the inner loop to the outer loop when I am using the PoweHouse/PowerMaster combination for the intended purpose of voltage control for conventional operation on the outer loop. 

The KW does have a circuit breaker.  I selected it because I really wanted a loop where I had a traditional throttle, and the KW offered a whistle activator, push button reverse and a circuit breaker.  However,  I am a novice and maybe this 60 year old circuit breaker is insufficient.

So it sounds like the high peak of the PowerHouse wave could be the issue and thus a big voltage differential causing the arcing?

The PowerHouse puts out a pure sine wave as does the KW, there's no "peak" issue.  One likely problem is the fact that you have dissimilar transformers that doubtless have slightly different output voltages across the gap, that will cause an arc.  If you're going to transition between the two power districts, the voltages should be nearly the same on each side.

Of course, if you're getting a really big arc, it's more likely the transformers are out of phase. 

Try this. 

Turn on both transformers and set the KW to the voltage you'd normally use.  Obviously for command operation when crossing over to the PowerHouse powered side, I'd assume pretty close to full throttle.

With a voltmeter on the AC volts scale, measure the voltage difference across the insulated track joint on the same side of the track.  It should be no more than a volt or two.  If you see a large voltage, it's likely you have the transformers out of phase.  If that's the case, reverse the KW plug in the socket and see what result you get.

 

Last edited by gunrunnerjohn

Chuck,

The KW does have a breaker, yes, but this is very slow acting in comparison to the Powermaster breaker. You could easily fry your Legacy electronics before that breaker trips. If you want this transformer in the system add the Legacy Locon to protect your equipment.

For the arcing double check the phasing of the transformers.

Ray

John, You are everywhere

Last edited by Rayin"S"
gunrunnerjohn posted:

The PowerHouse puts out a pure sine wave as does the KW, there's no "peak" issue.  One likely problem is the fact that you have dissimilar transformers that doubtless have slightly different output voltages across the gap, that will cause an arc.  If you're going to transition between the two power districts, the voltages should be nearly the same on each side.

Of course, if you're getting a really big arc, it's more likely the transformers are out of phase. 

Try this. 

Turn on both transformers and set the KW to the voltage you'd normally use.  Obviously for command operation when crossing over to the PowerHouse powered side, I'd assume pretty close to full throttle.

With a voltmeter on the AC volts scale, measure the voltage difference across the insulated track joint on the same side of the track.  It should be no more than a volt or two.  If you see a large voltage, it's likely you have the transformers out of phase.  If that's the case, reverse the KW plug in the socket and see what result you get.

 

John, you are the man!  I read 36V, then I just reversed the KW's plug in the socket, and bingo, voltage reading dropped to less than 1V, all in phase, and no arcing. Thank you very much.

Rayin"S" posted:

Chuck,

The KW does have a breaker, yes, but this is very slow acting in comparison to the Powermaster breaker. You could easily fry your Legacy electronics before that breaker trips. If you want this transformer in the system add the Legacy Locon to protect your equipment.

For the arcing double check the phasing of the transformers.

Ray

John, You are everywhere

OK, great to know. I think I will go with the Dallee 10A breaker. It is much cheaper than the TMCC Lockon and does not have to be modified to receive wire inputs rather than a PowerHouse plug.

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