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Last weekend I finally realized my dream of a "starter set 4-4-2" doubleheader.

 

I found a cheap replacement shell for my NYC Flyer locomotive, cut the pilot off with my Dremel, transplanted the guts into the modified shell, and attached the front coupler to the locomotive's frame with a 1" long piece of flat hobby brass this time.

 

I run my Nickel Plate Special and the modified NYC Flyer together in the doubleheader. It works better than I could have hoped. Both locomotives have can motors and electronic E-units so they match speeds well, and switch directions reliably.

 

It doesn't look half bad either. If you're familiar with the 4-4-2 starter set locomotives, you'll know the pilot is small to begin with, so I didn't cut much off.

 

To make it look even better, I would like to cut the pilot in half vertically, and "glue" it on the front corners of the shell on either side of the coupler, with room to swing of course.

 

What kinds of joining techniques do you use in your kitbashing and/or repair of diecast?

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I am not certain this would or would not work for you since I don't have photos, etc., to go by.  I use Loctite Epoxy Repair Putty stick on diecast repairs - I do a lot of bashing of diecast/'Streets cars and of locos, having converted several small Moguls and such.  It has worked well where I can position a gob of it and make a place to them insert screws to screw it in place.

I have done this more than once, on die-cast and brass steamers, and I will repeat

the above: J-B Weld (or equivalent - I've used house brands) PLUS:

 

I cut flat brass (typically) joiners to embed in the epoxy for added strength - I find this

a requirement, actually.

 

First I join the boiler sections with a bit of epoxy and let cure

overnight. Next morning I check for proper alignment (if there's a goof, I can separate it easily). If not, I attach the brass joining strips/plates with epoxy underneath and let

cure overnight, again. Next morning, I double-check alignment, then slather the brass with more epoxy on top. The joiners tend to be 1.5 to 2 inches long.

 

 

 

 

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