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Hi: I'm new to your forum so please be gentle with me. I am an avid "O" gauge 3 rail fan, and probably have the largest collection of "Buco" three rail trains in Australia (down under). These trains were manufactured in Switzerland at the end of the 1940's up till the mid 1950's using AC electric motors and switching stators (coils), then the company went into bankruptcy. I can still get various spare parts from a small hobby shop in Wetzikon, Switzerland, and some of the old staff from the original Buco company still manufacture new wagons and carriages. They have even released some new loco's just recently using the old tinplate bodies they still have available. I know as I just purchased one of the brand new "304" locos in the new red colour (all original Buco locos were lithographed in a dark green colour).

Anyway, my problem is that replacement electric armatures and stators have dried-up, so we have to convert our old AC Buco engines to use new DC can motors. I recently purchased 2 new Lionel can motors from a hobby shop in America, and they came equipped with a hard plastic spur/pinion gear. These plastic gears mesh just fine with the original Buco drive gears, but are only a "push fit" onto the motor shaft and, under any load of several carriages, they lose their grip on the motor shaft, and the motor continues spinning but the loco stops.

My question is......Can I purchase new brass pinion gears that you "heat-shrink" onto the shaft of the can motor to replace the original plastic gears? The motor shaft is 1.9mm in diameter, and the pinion gears have 9 teeth.

Can anyone help me locate these particular brass gears as no one in Australia seems to keep them in stock?

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Thanks Gunrunnerjohn for the tip about Loctite 660.....I'm off to the auto spare parts store to get some. Thanks also for the compliment about my Buco trains, I also have a large collection of Lionel, Williams, and KLine steam and diesel engines I run on my Buco brass three rail track.

Thanks also to KD for the link to Northwest Shoreline for a possible solution for a pinion gear replacement. I will check out their website as well.

I think you'll find the Loctite 660 will do the trick just fine, no reason to screw around replacing gears.  Just make sure you get the gear aligned reasonably quickly as once the stuff sets, it's difficult to move them.  In a pinch, a heat gun right on the gear will break the Loctite loose.  You have a few minutes to adjust it, then leave it for a couple hours, all fixed.

Buco posted:

I tried securing the plastic pinion gear (when it initially came loose) using "Superglue", but it didn't last long, so I hope I will have better success with the Loctite 660.

Thanks.....Peter in sunny Queensland, Australia

Superglue does not like "shear", "twisting" forces (which is essentially what you are trying to fix), only pull.

Chuck Sartor posted:

This is what I have. It is a can motor that looks like the one you have. The gear is a 9 tooth pinion. It is steel and not easily pulled off the shaft like a brass one. Lionel doesn't have the pinion gear separately as it would be almost impossible to push on without damaging the shaft without a special jig.

Even if you chilled the motor and heated the gear first?

(still looking for ways of building motorized trucks)

---PCJ

Thanks guys for all the help. I will persevere with the "Loctite 660" solution for the time being, but will further investigate the two part numbers supplied by Bob Karas, as I have seen these part numbers listed on a Lionel spare parts dealers website (Tranz???) when I searched for model train brass pinion gears.

Thank you all once again for the help and quick responses.....very much appreciated!!!!

Peter (Buco tragic) in sunny Queensland, Australia.

gunrunnerjohn posted:
Evan Cihlar posted:

He said 1.9mm so I thought it would be understood that I meant 1.9mm.  Not 1.9" of course lol.

I figured that out after I posted.  In any case, 1.9mm gears are not likely to have setscrews, nothing to thread into!

They make them with set screws for R/C cars.  I know this because I used to have a nitro car that needed the exact same part and found one with a set screw.

Here you go John

 

Actually maybe not.  There seems to still be an issue with the composer. I waswoffered no "insert tool" as checkbox or in the listing at the photos near the bottom. 

Ive had trouble posting anything here the last couple of days. The amount of jibberish thattthe spell checks process mademthe task unbarable. Ih assumed because I could post at all that it was fixed. (The spelling fun here is nothing compared to yesterday. Clearing caches did nothing.

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