Hi Ace, What you're experiancing is normal and expected with Marx tilt couplers over Lionel & most other switches. They are designed to be used with early Marx switches with full open frog design, meaning the entire swivel rail assembly rotates which eliminates the frog & seperate center rail. A few other brand switches are built this way, but not many.
The problem as you know is the "opener" tab is so low it rubs the center rail as it passes. On metal couplers it will most often short on the center rail as it passes over on a switch, and also on some uncoupler sections. At the same time, sometimes the loco slider can power a UCS blade & the following tilt coupler can short on that even...
Plastic tilt couplers don't short but can pop open.
I ended up cutting the tab off all my tilt couplers.
There is a clever little gizmo you can get that clips onto the coupler arm & is triggered by a Lionel type magnetic uncoupler. Dick Reichard makes them.
Here's a link with photo of them:
http://www.toyandtrainguides.c...tin/misc/magcoup.htm
On a side note, if you have some tempermental metal tilt couplers that don't like to stay together properly, take a sharp pointed tool & bent the little tiny sharp point down a bit more so it "hooks" into the hole of the ajoining coupler better. Too much & it won't want to upcouple right though. Obviously the little hairpin spring must be good also.
Very best, Don Johnson