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I posted pictures of my fantasy Warbonnet 6-4-4-4 elsewhere this morning.  In completing it I used custom-made vinyl letters rather than decals, press on letters, or hand-painting.  They worked out superbly. 

Advantages: very easy to use, seem to be more durable than decals, very good looking, very customizable, and available in just about every font ever made, in many colors.  Much, much thinner material than Chartpak and other pre-made vinyl letters you buy at Staples, etc. 

Disadvantages: mine cost expensive $6.50 per "SANTA FE").  They are only available in letters 1/2" high or more. Ever site I checked had 1/2 inch or 1 inch as the smallest size they would make.  I would dearly love to find a company that does this done to 1/8 inch.  If anyone knows of one, please let me know!

 

These work well enough i will use them all I can in the future. 

 

 

Here they are on my completed fantasy ATSF 6-4-4-4 streamlined cab forward steamer. 

 

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To get them I went to doityourselflettering.com.  I am not necessarily endorsing them as better than many competitors they seem to have, but the website was easy to use and I got what I wanted and ordered in five days.  On the site, you just type into a box the words, letterings numbers and symbols you want: I typed SANTA FE five times in a row.  You pick the size.  The smallest they would let me have was 1/2 inch high.  You then pick the font you want: they have not just dozens, but hundreds if not thousands of fonts.  I found a serif font called "Copper" which I had read was what ATSF used - regardless, if looked just like their lettering, so I picked it. You then pick the color: I ordered two sets, black, and silver.  Here is that arrived, two strips of five SANTA FE each, in black and silver.  (I've used two of the black sets for my loco by the time I took the photo below, so it has only three left.

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Here is a detail of it. 

 

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The hardest part, actually, is peeling the backing off the letters and tape.  They want to stick to it a bit.  But I had no problems once i learned to watch for that. 

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the the backing off, the letters on on a thin, translucent tape, here they are sticky side up.

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You position the tape - it is good it in transparent because you can see through it enough to help you position it on a loco, etc.  Here, i just stuck it on the side of a clear plastic box I will use for parts.  You press the tape and letters down . . . the letters are very sticky on the back and the tape just a little so . . . 

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the instructions did not call for this but I thought it was a good idea, so I pressed each letter home well . . . 

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The tape is very thin (2 mils) - even from half a foot away it looks like paint.

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If they are like the vinyl we used for lettering on park trains, they'd spray the surface with soapy water 1st, then put the vinyl on.  The soapy water would hold it in place without actually letting the adhesive stick so you could position it.  Then once you got it where you want it, you can use a squeegee to get the water and any air bubble out and the vinyl would then stick.  The soapy water also helped in the removal of the top paper level as it's adhesive wouldn't stick being water soluble.  We also had our own vinyl cutter.  The reason for not getting smaller than 1/2" is because most cutters are blade based, and if you try to cut too small, the vinyl will just tear and bunch up on the blade.

There are desktop craft cutting machines that work like plotters with a knife blade to cut out paper, thin cardstock and adhesive vinyl. A prominent brand at the consumer level is the Silhouette:

 

This model is the low-end model, the "Portrait"

 

and it's more sophisticated variant, the "Cameo"

The relevant application would be cutting out adhesive vinyl as solid-color decals. While I wouldn't try doing stuff like dimension/weight data these machines might be useful for doing single-color logos and stencils. And probably at less than the half-inch minimum imposed by the service Lee found.

 

Only drawback is that the smallest one is about $150 on Amazon ($270 for the Cameo). Unless you're doing a lot of decals, it's a pricey solution.

 

I have a really old variant of one of these devices that I never got around to using, one of the early Roland Stika devices made for Windows 3.1 and only uses vinyl strips about 3" wide (but has a stand-alone feature that allows it to function like one of the old fashioned hand scanners). When I ran across it recently, I was inspired to look up its successors, and while they're out there and (even more expensive), the Silhouette cutters crossed my path as one of those "customers also bought" suggestions.

 

---PCJ

Last edited by RailRide

While my use of adhesive lettering this small is somewhat limited, I have a ton with larger fonts and graphics. Along with burnishing, I like to make sure adhesive items, and areas they will be applied to, are warmed a bit before the application. It softens the adhesive, and usually allows flatter, smoother burnishing, and stronger bonding to the surface. I also use heat or cold, depending on the situation, to aid in the removal of excess adhesive sometimes squeezed out while doing burnishing.

 

Electoliner- Why acrylic wax? Is it a base to avoid beading(orange peel) of clear coats? Adheres better? To prevent reaction with decal, printing, or adhesives? Ive sealed "sticker" type graphics with clear coats without incident many times.

Originally Posted by gunrunnerjohn:

The Silhouette stuff looks interesting, has anyone actually done lettering appropriate for locomotives and rolling stock with one?

 

I'm going to look into it, would even buy one to play with if and when I have time.  But I worry about the accuracy of the unit in cutting the pieces.

 

I would be more interested in finding some supplier that would do 1/4 letters.  He's get a lot of business from me..  

 

EDIT: I just ordered more letters.  This time the website let me specify letters only .25 inch high.  no idea why it would not let me last time.  

 

It was sure expensive, but I will report what get when it arrives next week.  Here's hoping.

Last edited by Lee Willis

here's the cutter I have well an earlier model I have mine goes by the name JSI but looks the same as this one. I used mine for awhile to do graphics for r/c boats, cars, and just general items never used it for trains but I know the more expensive vinyl is thinner than the cheap stuff. with a little heat they will form around almost anything. I read where a guy was using one to cut out details on buildings then pealing a layer off paint then peal paint to get trim colors and main colors. he was making old warehouse buildings.

http://www.jsisigns.com/produc...-24-inch-cutter.html

Originally Posted by Lee Willis:
Originally Posted by gunrunnerjohn:

The Silhouette stuff looks interesting, has anyone actually done lettering appropriate for locomotives and rolling stock with one?

 

I'm going to look into it, would even buy one to play with if and when I have time.  But I worry about the accuracy of the unit in cutting the pieces.

 

I would be more interested in finding some supplier that would do 1/4 letters.  He's get a lot of business from me..  

 

EDIT: I just ordered more letters.  This time the website let me specify letters only .25 inch high.  no idea why it would not let me last time.  

 

It was sure expensive, but I will report what get when it arrives next week.  Here's hoping.

Maybe that Silhouette is looking better?

 

Beyond the cost of such machines, there is a cost of learning and using.  I will just keep paying the cost.  Assuming this service works out well and actually delivers 1/4 inch letters, i will stick with them  I ordered letters and numbers for five locos, and it costs about $42 per loco: steep but still better than buying the machine, the supplies, etc,

 

If it does not work out, I will consider one of these machines.  

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