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I've begun work on a mockup and an industry scene proof of concept using Gargraves and Ross 2R HiRail track.

Why HiRail? Because MTH makes HiRail steam engines that have Proto 3/2. This means they can operate on 2 or 3 rail track. The HiRail engines have blind center drivers which means they can negotiate much tighter curves than their scale wheel versions with all flanged wheels (Ex. a HiRail 4-6-4 can negotiate 21"r) . The problem is that the HiRail engines are not gauged for 2 rail scale track (too narrow) and their flanges are too deep for Atlas code 148 turnouts. The answer to this is to use Gargraves and Ross custom switches. They both make 2 rail Hirail track that supports these MTH HiRail models.

I was afraid that it wouldn't turn out well as I like detailed scale track. I am pretty satisfied with my results so far though. It's not fantastic, but it looks a heck of a lot better than going 3 rail IMHO. Next I will start work on an industry scene to test different engines, wheels, couplers, etc... You can follow my progress by clicking on the Grizzly Valley Facebook group link in my signature if you are interested.

 

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Wow! I've never seen Gargraves track look so good. I wish I would have thought of this idea years ago. It's a real space saver but back when I converted MTH was not making 2R High Rail locomotives. "It's not fantastic, but it looks a heck of a lot better than going 3 rail IMHO. " I totally agree but what about rolling stock? Will you use the stock 2 rail wheel sets or some other type of wheel sets? Do you think that the rolling stock will have any problems with the switches?

I knew Gargraves made 2R track and turnouts but not Ross. Do you have to have the Ross track specially made?

Is the EL switcher an MTH locomotive?

I think you can special order the Ross turnouts as 2-rail. At one time they also offered machined metal frogs. 2-rail rolling stock works fine on Gargraves track and Ross turnouts already, the exception being backing through curve-replacement turnouts (i.e., O-72). Long-frog turnouts (#6, #8, #10) would need a "frog-point" because the 3-rail-gapped frog has too much space. We put one into a #8 curved turnout on the club layout several years ago (still works great) to support scale-wheeled equipment.

I have to admit, with the way it's ballasted and missing the center rail, the track looks entirely different. One big plus on using Gargraves is the cost per foot is lower than just about all of the other track available.

It's one of these:

We put it in almost 8 years ago. The #8 frog is so long that scale wheels (and some hi-rail wheels) would have problems. So one of our members machined it from aluminum (it has curved edges to match the radii of the component curves). Ross has the  PDF files for 1:1 printouts of their products for planning and it was perfect to make the piece. It has a shaft that runs through the base of the frog and is actuated by a second Tortoise machine tied into the one that moves the points. A little bit of the frog was machined out to make notches for the point and the tail end where it swivels.

Hudson J1e posted:

Wow! I've never seen Gargraves track look so good. I wish I would have thought of this idea years ago. It's a real space saver but back when I converted MTH was not making 2R High Rail locomotives. "It's not fantastic, but it looks a heck of a lot better than going 3 rail IMHO. " I totally agree but what about rolling stock? Will you use the stock 2 rail wheel sets or some other type of wheel sets? Do you think that the rolling stock will have any problems with the switches?

I knew Gargraves made 2R track and turnouts but not Ross. Do you have to have the Ross track specially made?

Is the EL switcher an MTH locomotive?

I am going to attempt to use the 2 rail wheelset if possible. If they don't get along well with the turnouts then I will switch to NWSL insulated HiRail wheel sets. So far the 2R wheels are working.

On Ross's website under the FAQ section it lists the 2 rail option. I called Steve to verify and he said he will make anything in 2R if you ask. Also, Gargraves makes a couple 2R turnouts as well that are similar.

The switcher is an Atlas O 2R that I got from Bill McBride. Thanks Bill

In the very old days of O scale 2R,  code 172 and larger was pretty much the standard. I don't know what code Gargraves 2R track is, but it doesn't look any larger than some early layouts I've seen in photos from the 40's, 50's and 60's. 

Weathering always seems to shrink the code of any rail and your's looks very nice Jonathan. 

 

Butch

up148 posted:

In the very old days of O scale 2R,  code 172 and larger was pretty much the standard. I don't know what code Gargraves 2R track is, but it doesn't look any larger than some early layouts I've seen in photos from the 40's, 50's and 60's. 

Weathering always seems to shrink the code of any rail and your's looks very nice Jonathan. 

 

Butch

Thanks Butch.

Good morning  Jonathan   

I also have thought about doing this, you received more favorable response than I did. My freight fleet rides on 80% Weaver trucks with Delrin wheels and Kadee couplers and all my MTH as the 2/3 rail option. so maybe next layout will be Gargraves 2 rail.

Thanks for posting  

Clem k  

clem k posted:

Good morning  Jonathan   

I also have thought about doing this, you received more favorable response than I did. My freight fleet rides on 80% Weaver trucks with Delrin wheels and Kadee couplers and all my MTH as the 2/3 rail option. so maybe next layout will be Gargraves 2 rail.

Thanks for posting  

Clem k  

Thanks Clem. You are 2/3 of the way there

Hudson J1e posted:

Matt, thanks for the explanation.

Jonathan, I agree with Butch. Your weathering looks fantastic.

And another advantage to doing what Jonathan is doing is locomotives on the secondary market are much easier to find since MTH made so many more of them.

Thanks Phil. You are correct about the secondary market options. Scale wheel models rarely come around. Proto 3/2 HiRail models are much more plentiful. The only quirk is that my diesels will need to be setup like the 3RS folks do - Scale wheel "-2" models to get the fixed pilots and scale couplers, but probably run the HiRail wheel sets for reliable operation.

jonnyspeed posted:
Hudson J1e posted:

Matt, thanks for the explanation.

Jonathan, I agree with Butch. Your weathering looks fantastic.

And another advantage to doing what Jonathan is doing is locomotives on the secondary market are much easier to find since MTH made so many more of them.

Thanks Phil. You are correct about the secondary market options. Scale wheel models rarely come around. Proto 3/2 HiRail models are much more plentiful. The only quirk is that my diesels will need to be setup like the 3RS folks do - Scale wheel "-2" models to get the fixed pilots and scale couplers, but probably run the HiRail wheel sets for reliable operation.

With consistent track work (no-kinks) the scale wheels will work fine on Gargraves/Ross track, especially without a center rail to lift the locomotive up by it's pickup rollers (the cause of most of my locomotive derailments). The limitation is that they're not going to take kindly to less than 36" radius. The long-wheelbase diesels (Es44's, SD70ACe's) can go through 36" radius with cars coupled, but there will be some cars that will create problems (cars with longer space between the end sills and the truck bolsters). It's trial and error -- in my case a lot of trials with a lot of errors. Hi-rail wheelsets, of course, will work fine. A compromise would be Code 172 wheels with .062 flanges.

Here is a picture of a early MAX GRAY truck , note the larger flanges . Also is pictured is a handlaid .172 turnout .Code 172 rail was used for years , along with TRUSCALE roadbed . Truscale was wood , and cut with a lot of different radius. I had a lot of 96 and 84 .

At one time I had over 1000 ft of the roadbed all large radius curves and  3ft straight sections . The original man who made it used old lumber from wooden boats. His son is in Spring Hill Florida , and has the machines , he bought all the roadbed from me . 

I think his company is Ironhorse models , his name is Tony IMG_4707[1]IMG_4625[1]

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Scratchbuilder1-48 posted:

Here is a picture of a early MAX GRAY truck , note the larger flanges . Also is pictured is a handlaid .172 turnout .Code 172 rail was used for years , along with TRUSCALE roadbed . Truscale was wood , and cut with a lot of different radius. I had a lot of 96 and 84 .

At one time I had over 1000 ft of the roadbed all large radius curves and  3ft straight sections . The original man who made it used old lumber from wooden boats. His son is in Spring Hill Florida , and has the machines , he bought all the roadbed from me . 

I think his company is Ironhorse models , his name is Tony IMG_4707[1]IMG_4625[1]

Really nice work! I thought of hand-laying my own 2RHR track, but after some thought I realized that I just don't have the time to complete all of my current projects, finish a basement, build a layout, AND hand-lay my track. Maybe someday, but for now I need off the shelf RTR track. That's why I'm going with GG and Ross.

Good demonstration.

The derailment was what I expected to see with a curve-replacement turnout because the curve extends through the frog which causes the scale wheels to pick the frog. The cause is the guard rail gap being too wide (which could be narrowed and still support modern hi-rail backspacing), which lets the flange get too close to the point of the frog and pick it. My experience with Ross numbered turnouts we use at the club (#5/11-degree) has been good, with only a couple of "pick" derailments when backing long trains into the staging yard. I think that's related to the pressure on the offending car from the weight of the cars being pushed. Using #4 turnouts should be even better than the #5's because the angle of the frog is larger, resulting in a smaller gap between the closure rails and the back of the frog for the wheel to cross.

Very interesting project Jonathan!  It's encouraging to see how that works so well. In regular 2-rail I have faced a similar "frog challenge" with Atlas/Roco 2 rail switches. They are roughly #6 and the spec sheet says 2.0 metre radius. The frogs are way over scale to accommodate the older wheelsets you mention. To limit drop-in with closer to scale wheels they came with a couple of frog inserts in different thicknesses. See attached pics. Perhaps such a tweak could benefit your frogs? Easy to make in brass strip, or if you don't need powered frogs, styrene.

Also, a strip of styrene glued on edge to the inside of the guard rails might help prevent derailing such as the lead axle did on your gondola. Might need some trial end error to find how much you can narrow the flangeway and move its centre line towards the outside rail, and still run all the wheel profiles you want to. 

Lastly, don't you just love that TCS WOWDiesel in "prototype throttle" mode? I recently put one in my SW9 and I can't stop running it.  The way it responds to load, and then drops back to idle when coasting seems so much more realistic than other decoders I've tried.            

Pete

EDIT: Oops, Matt beat me to it. Right on! 

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Last edited by Pete M

Jonathan, I didn't notice the trucks/wheels dipping thru the frog, did you build up the bottom of the frog so they wouldn't or did Ross provide frogs that were made for 2-rail (not as deep as 3-rail)?

I didn't read every word on every post, so maybe you already mentioned this.

When I pulled my middle rail up last May I left the 3-rail wheels on everything because (1) didn't want to machine the engines wheels and (2) didn't want to change all my rolling stock with 3-rail trucks/wheels to 2-rail at the time.

I've tried some 2-rail wheels on a couple of cars, but they dip when going thru the frogs.

I love this idea!    I have three MTH scale wheel engines on order: one SD70ACe and two SD60E's.  Will I have a problem with Ross's #4 switches, or should I invest in the #5's?  I'm planning an L shape industry using auto racks, hi-cube boxes, and well cars for freight. 

I love the WOW sound decoder but I love the Loksound ESU more.  IMO, it's the best decoder in DCC.  ESU updates their prime mover files all the time making it easy for the end user to download the files to their engines.  Just my two cents!  

Well done Jonathan. The trains look so much better without the third rail and ballasted.

Wanting continuous run in O gauge without a large area available often means having visually unbelievable curves so hiding them as much has possible will also add to the  look of your railroad.

Closed frog points are a reliable way of accommodating wildly varying wheel standards.  I can remember at least one manufacturer offering them years ago in Walthers catalogues. Not sure if was in O or HO or both.

 When first contemplating my outdoor O gauge layout many years back I first planned to use closed frog points. While I preferred 2-rail the local market was still principally 3-rail era and I saw them as a way of accommodating most wheels likely to show up. I planned to use a large rail section to clear the flanges of many 3-rail items and provide switchable stud contact or 2-rail  for power.  Laziness won out and I used commercial track suitable for my finescale wheeled models. Given no 3-railers have turned up at my door to be disappointed perhaps I made the right decision?

Best of luck with your endeavour.

Regards

BobC

Bob Delbridge posted:

Jonathan, I didn't notice the trucks/wheels dipping thru the frog, did you build up the bottom of the frog so they wouldn't or did Ross provide frogs that were made for 2-rail (not as deep as 3-rail)?

I didn't read every word on every post, so maybe you already mentioned this.

When I pulled my middle rail up last May I left the 3-rail wheels on everything because (1) didn't want to machine the engines wheels and (2) didn't want to change all my rolling stock with 3-rail trucks/wheels to 2-rail at the time.

I've tried some 2-rail wheels on a couple of cars, but they dip when going thru the frogs.

Atlas trucks aren't equalized so the "dipping" is minimal. It's more pronounced with Weaver plastic trucks which are fully equalized and the wheels dip a lot more. Pete's frog inserts keep the wheels from dipping as far because the scale wheel flanges will ride on the inserts (which the prototypes do to an extent to keep the wheels from banging the frog). If you're running modern hi-rail wheels, the backside spacing is a bit farther out, so narrowing the guard rail gap would work with both scale and hi-rail wheels and reduce incidents of picking the frogs. There are three of us at AGHR that run scale wheels and we've looked at this to make backing through turnouts smoother.

Bob Delbridge posted:

Jonathan, I didn't notice the trucks/wheels dipping thru the frog, did you build up the bottom of the frog so they wouldn't or did Ross provide frogs that were made for 2-rail (not as deep as 3-rail)?

I didn't read every word on every post, so maybe you already mentioned this.

When I pulled my middle rail up last May I left the 3-rail wheels on everything because (1) didn't want to machine the engines wheels and (2) didn't want to change all my rolling stock with 3-rail trucks/wheels to 2-rail at the time.

I've tried some 2-rail wheels on a couple of cars, but they dip when going thru the frogs.

This is a 36"r radius (curve replacement) Gargraves turnout. I have done nothing to it except paint it. Scale wheels from intermountain, MTH, and Atlas all make it through just fine. Of course 3R flanged wheels work fine too as long as they are insulated. I'd rather not have to order NWSL insulated axles unless absolutely necessary as they are $18 for 4.

Bob Reynolds posted:

I love this idea!    I have three MTH scale wheel engines on order: one SD70ACe and two SD60E's.  Will I have a problem with Ross's #4 switches, or should I invest in the #5's?  I'm planning an L shape industry using auto racks, hi-cube boxes, and well cars for freight. 

I love the WOW sound decoder but I love the Loksound ESU more.  IMO, it's the best decoder in DCC.  ESU updates their prime mover files all the time making it easy for the end user to download the files to their engines.  Just my two cents!  

Hi Bob. I don't believe you will have a problem with #4s (unless the engines are too long for a 4) or #5s. AGHRMATT can give you guidance on #6 and larger. I believe the scale wheels will start to drop in on the larger turnouts. I'll be using most #4s and #5s though if possible.

I love the ESU as well. TCS and ESU have different strengths. I'm happy with both for different reasons.

Bob Reynolds posted:

I love this idea!    I have three MTH scale wheel engines on order: one SD70ACe and two SD60E's.  Will I have a problem with Ross's #4 switches, or should I invest in the #5's?  I'm planning an L shape industry using auto racks, hi-cube boxes, and well cars for freight. 

...

According to Ross, the points on the #4's are actually 36" radius to handle the largest 3-rail locomotives, but the frog is 14 degrees. The SD70ACe and SD60e should get through fine but I like the 11-degree turnouts better from an appearance standpoint. The key is making sure the turnout is level on all three ends. What gets my six-axle diesels at the club is uneven curved track where one of the running rails is low enough to allow the engine to ride on the pickup roller instead of one of the wheels.

Johathan,

I really like the test video's, I have not made my choice yet for 2 rail track. But after seeing your work, I just might go the gargraves way like you are instead of atlas track. 

If the price is about the same, I would rather buy track made here then china. I will be following you on facebook too, thanks for sharing your wealth of information.

Pete

Bob Comerford posted:

Well done Jonathan. The trains look so much better without the third rail and ballasted.

Wanting continuous run in O gauge without a large area available often means having visually unbelievable curves so hiding them as much has possible will also add to the  look of your railroad.

Closed frog points are a reliable way of accommodating wildly varying wheel standards.  I can remember at least one manufacturer offering them years ago in Walthers catalogues. Not sure if was in O or HO or both.

 When first contemplating my outdoor O gauge layout many years back I first planned to use closed frog points. While I preferred 2-rail the local market was still principally 3-rail era and I saw them as a way of accommodating most wheels likely to show up. I planned to use a large rail section to clear the flanges of many 3-rail items and provide switchable stud contact or 2-rail  for power.  Laziness won out and I used commercial track suitable for my finescale wheeled models. Given no 3-railers have turned up at my door to be disappointed perhaps I made the right decision?

Best of luck with your endeavour.

Regards

BobC

Thank you Bob. I looked at closed frogs in S at one time. They are very functional. I'm pretty confident that I will be fine going this route.

DL&W Pete posted:

Johathan,

I really like the test video's, I have not made my choice yet for 2 rail track. But after seeing your work, I just might go the gargraves way like you are instead of atlas track. 

If the price is about the same, I would rather buy track made here then china. I will be following you on facebook too, thanks for sharing your wealth of information.

Pete

You're welcome Pete. I'll be honest... I HATE the 3rd rail, but I still LOVE the trains. I've been thinking of doing this for years, but kept telling myself I was crazy. But then I said why not? I want to prove that anyone with a 3 rail layout could build the exact same thing in 2 rail if they like. You have to give up everything other than MTH and other 2 rail scale models, but to me it's worth the compromise. Who knows, maybe Lionel will see this and seriously consider supporting 2R going forward? I never thought I'd see them offering Kadee coupler support either.

There are some excellent 3 rail layouts out there. Dave Minarik and Bob Bartizek have two of my favorites. They both use Gargraves and Ross track. They would be even better if they pulled out their center rail and went 2RHR IMHO. I know Dave has mentioned wishing he went 2R before.

I think I'll try again with the 2-rail wheels I have and see what happens.

I contacted Ross about making 2-rail track and it seemed like Steve said it was the same price, but was "BTO" and would take longer to get.

If anyone goes this route, I would suggest using as much Ross track as possible.  Gargraves track has that groove cut in the ties to hold the rail in place whereas Ross track is spiked to the ties.  The photo below was taken during my process of pulling up the center rail, it shows a Ross turnout, with Gargraves track on the left (you can see the grooves down the center of the ties).  Ross track is also spiked so it has no grooves cut in the ties.  you can also see the Gargraves track in between the ties, Ross curved track does have a stringer (plastic or wooden, not sure) underneath to keep the curve in place.  Of course Ross does not make flex track (I wonder if they have plans to make any?).

DSCN0258_092

LOL!  You can see where my cat Lily walked thru the scenery while it was still wet.

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Last edited by Bob Delbridge
AGHRMatt posted:
Bob Reynolds posted:

I love this idea!    I have three MTH scale wheel engines on order: one SD70ACe and two SD60E's.  Will I have a problem with Ross's #4 switches, or should I invest in the #5's?  I'm planning an L shape industry using auto racks, hi-cube boxes, and well cars for freight. 

...

According to Ross, the points on the #4's are actually 36" radius to handle the largest 3-rail locomotives, but the frog is 14 degrees. The SD70ACe and SD60e should get through fine but I like the 11-degree turnouts better from an appearance standpoint. The key is making sure the turnout is level on all three ends. What gets my six-axle diesels at the club is uneven curved track where one of the running rails is low enough to allow the engine to ride on the pickup roller instead of one of the wheels.

Thanks Matt!  I just looked at the Ross regular #11 (100-101) and I think you hit the nail on the head.  I'm going to order one from Steve at Ross and run testing like Jonathan using the GarGraves turnout.  I may have to wait 4 to 6 weeks for the turnout, but this is so exciting! 

Bob Delbridge posted:

I think I'll try again with the 2-rail wheels I have and see what happens.

I contacted Ross about making 2-rail track and it seemed like Steve said it was the same price, but was "BTO" and would take longer to get.

If anyone goes this route, I would suggest using as much Ross track as possible.  Gargraves track has that groove cut in the ties to hold the rail in place whereas Ross track is spiked to the ties.  The photo below was taken during my process of pulling up the center rail, it shows a Ross turnout, with Gargraves track on the left (you can see the grooves down the center of the ties).  Ross track is also spiked so it has no grooves cut in the ties.  you can also see the Gargraves track in between the ties, Ross curved track does have a stringer (plastic or wooden, not sure) underneath to keep the curve in place.  Of course Ross does not make flex track (I wonder if they have plans to make any?).

DSCN0258_092

LOL!  You can see where my cat Lily walked thru the scenery while it was still wet.

Bob-

I'm sending Steve an email tonight after dinner to order a switch.  I'll ask if Ross has any plans to make flex track.  I think the answer will be no, but no harm asking! 

Bob Reynolds posted:
AGHRMatt posted:
Bob Reynolds posted:

I love this idea!    I have three MTH scale wheel engines on order: one SD70ACe and two SD60E's.  Will I have a problem with Ross's #4 switches, or should I invest in the #5's?  I'm planning an L shape industry using auto racks, hi-cube boxes, and well cars for freight. 

...

According to Ross, the points on the #4's are actually 36" radius to handle the largest 3-rail locomotives, but the frog is 14 degrees. The SD70ACe and SD60e should get through fine but I like the 11-degree turnouts better from an appearance standpoint. The key is making sure the turnout is level on all three ends. What gets my six-axle diesels at the club is uneven curved track where one of the running rails is low enough to allow the engine to ride on the pickup roller instead of one of the wheels.

Thanks Matt!  I just looked at the Ross regular #11 (100-101) and I think you hit the nail on the head.  I'm going to order one from Steve at Ross and run testing like Jonathan using the GarGraves turnout.  I may have to wait 4 to 6 weeks for the turnout, but this is so exciting! 

I'm placing an order soon as well. I think I'm going to try to pickup a couple 3 rail turnouts in the mean time to test. We have a train show this weekend that I'm hoping I can find a #4 or #5 3R that I can test until the order comes in. I have to agree with you Bob. I'm excited too

Jonathon, that is great looking track, and a very believable compromise. I have done the same on my small layout, with the addition of a few areas that have outside third rail. I use the OS 3rd rail and/or catenary to feed power to battery chargers in the locomotives. The radio control takes care of speed and direction, bells and whistles.

It's not scale, but it allows me to operate my old LIRR and PRR 3-rail rolling stock and other post-war favorites (for instance, about 50 AMT/Kusan boxcars) without needing to do the wheel-insulating hassle. It also allows me to use the insulated rail method of train location/signalling. 

I have purchased many Ross 2-rail switches and 2-rail fixed-radius curved sections from them, on special order, that mate with my GG straight sections. 

Your ballasting work, the 5' scale width between the rails and the high rails, (which make the over-sized ties seem more in scale) the absence of the middle rail, and the rail weathering, all combine, in my opinion, to a "close enough" appearance.

Enjoy!

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