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I have a minor problem with this car (6-37003).  I noticed no smoke coming out so I decided to open it up and see what was up.  What I found is that the fan was not running.  It is binding with the gasket that seals the pcb on.  The gasket for this smoke unit is not the standard paper style I see on standard smoke units.  This gasket is a thick material.  When the pcb is screwed down tight, the gasket forms a great seal but, due to its thickness, its touching the top of the fan impeller and preventing it from turning.  If I loosen the top, the fan spins but then you get leakage around the pcb.  I am thinking, of pulling the fan impeller off and filing it down the 1/16" for the needed clearance.   My other option would be to cut the gasket away from the impeller area.

Anyone else see this before, and if so, what did you do to solve the problem?

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Hi Jeff,

I tried that first. I ended up pulling the impeller off and rubbed it against some fine grit sandpaper. Took off about 1/16". Pressed it back on and no more binding.

After thinking about it, cutting the gasket seemed like a bad idea. Anyways, it's all back together and working well. I've paired it up with the new prr rotary snow plow. They make a good team as the jet car provides some good sounds and adds some smoke "snow" affects.

   I dont have that unit, but if it sits level and not perfoming a seal to the motor that would be wrecked, I'd likely trim the gasket, not the part. Any machining may weaken or give (slim) opportunity for a crack/to begin. It's a given in machining things, especially rough cuts. (filing is machining by hand tool)

But condiser the lack of trim and a wider flat area makes the rubber less prone to squeeze out along the sealing edge; rubber is good at it; it is noodle like in strips.

  Look for a good reason a paper gasket wouldn't work in its place too. A gasket is a gasket mostly. A sparse layer of hylomar dressing on paper would hold back any weeping (automotive, gasoline proof, non drying...a dressing, not a gasket maker. I've not seen a chemical clean this stuff away. But it wipes off a finger with a towel pretty easy for a thick blue goo.) Rubber with hylomer just gets more slippery when tourqued hard.

   I'd guess it's what the factory had available, or because rubber will seal better, and/or because there might be a fuid reaction risk with something inside the build.

You know....I have two cars with black rubber gaskets, but engines are all paper, so being lighter and more prone to rollover derailments than an engine, they may use rubber for cars and paper on locos....? 

You might want to look up GunrunnerJohns threads on increasing smoke output  while it is apart too. Opening the air intake at the impeller slightly is easy and effective as a "stage one" modification.

I guess it only blows smoke at start up? or continuously?

I'd really like to see a video of one of these in action too.(the model)

Got a link?

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