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Just received 2 diesel upgrade kits a week ago. And both are the same so this is not a one time fluke.

The problem is with the 40 pin wiring harness. The manufacture of the harness substituted green wires for blue. So there are double the green wires and no blue wires. I noticed this and was very careful to comb through the rats nest of wires and plugs (if you install upgrade kits, you know what I am talking about). As careful as I was, I still managed to hook up one green wire where a blue should have gone. You can guess the outcome.....smoke from the board the second I turned on the power slowly. Too late.  Now I need to return the board due to nobody checking the wire harness and request a corrected wire harness.

So if you just got a upgrade kit, Double check the wiring if you have all green wires on the harness. BTW, it was a diesel kit and it was programmed for steam, I thought diesels kits were pre-loaded with SD70 sounds? That's of minor concern. It looks like these recent kits were rushed out the door. So installers......TAKE CARE!!IMG_0690Not a blue wire to be found anywhere

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Last edited by Chuck Sartor
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WOW, really bad!  Looks like they went with a couple of colors for all the wires!  That means that the old way of identifying function by the wire color is all out the window!  Obviously, someone got lazy and decided that doing the harnesses the right way was just too hard.

Anything to cut a corner and quality I guess...

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I work on Thomas built School Busses. Pretty much every  wire in the body is either white or tan. There is a 5 digit number stamped on each wire to identify. Tracking down a wire in a harness takes forever as well as a magnifying glass. Not like  the old days of multicolored hand fastened wiring on terminals. Everything now is just pre made harnesses with plugs.

And that's not the only issues. For reasons unknown to me, just the speaker wires are wired with smaller 26 gauge wire. Just one teenie weenie little chaff and bare wire is exposed. Why would they go through the hassle of changing the wire gauge for just the speaker? And the wiring color changed too. It has always been yellow / white. Now it is brown / yellow. The plugs and sockets used to be color coded, Now they are all red. Take your pick of which red one. Also, although pre-wired the color code is off for the DCC/DCS switch is shown in the installation guide is black, on the harness it is gray.

I am a MTH supporter and fan and hope this is not a sign of things to come from the off-chute company that may happen when MTH closes. These recent kits are garbage.

@Dave_C posted:

I work on Thomas built School Busses. Pretty much every  wire in the body is either white or tan. There is a 5 digit number stamped on each wire to identify. Tracking down a wire in a harness takes forever as well as a magnifying glass. Not like  the old days of multicolored hand fastened wiring on terminals. Everything now is just pre made harnesses with plugs.

Try aircraft wiring when all the wiring is one color.  But they are all marked every six inches if the markings are not worn off.

@Dave_C posted:

I work on Thomas built School Busses. Pretty much every  wire in the body is either white or tan. There is a 5 digit number stamped on each wire to identify. Tracking down a wire in a harness takes forever as well as a magnifying glass. Not like  the old days of multicolored hand fastened wiring on terminals. Everything now is just pre made harnesses with plugs.

I used to work on Thomas busses too!....small world!....retired when the C2 came along!....y’all have fun with all that multiplex jazz!....

Pat

Also, although pre-wired the color code is off for the DCC/DCS switch is shown in the installation guide is black, on the harness it is gray.

Locomotives are leaving the factory with this same issue.  Having a couple Rail King PS-3 locomotives that I needed to run in DCC on my layout, and when I opened them up, there was no black wire, just several gray.  I have been lucky 2 out of 2 times by sniping the correct gray wire.  But I also count the connector terminals (2+ times to be sure.) to double check.

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