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I thought I would start a thread about construction of scenery modules.  I'm talking about a scenic section of a layout that fits on top of the benchwork.  My PRR Panhandle has some cookie cutter roadbed but only one large flat surface (table top).  The other areas are "holes" that must be filled in.

 

Last year, I built a scenic module for the area called Standard Slag.  Right now I am about to start construction on the City of Weirton.  This is the largest scenery module on the layout and involves multiple levels.  Running through the middle is a divider screen.  The bottom half is the City of Weirton; the top is Weirton Junction.  This screen shot from RR-Track show most of it (extends more to the left). 

 

Crawfords_Crossing01

 

Right now, there isn't much there. 

 

I've decided that this module will have a floor of 3/16" masonite.  From the southern edge of the "concrete wall", wooden ribs (1x4s) will run south to north at intervals of 1'.  The ribs will end somewhere short of the divider screen.  On top of the ribs will be another sheet of masonite.  Buildings, streets, trees, and foam mountains will sit on top of that sheet of masonite.

 

I've started construction on the module.  The first step was laying out some butcher paper and making a template of the area.  That template will be used to cut the 4'x8' masonite floor board to shape.  See below.

 

001_PaperTemplate

 

I find it hard to believe I invented this technique.  Has anybody used this before?

 

George

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Originally Posted by pennsyk4:

George can you post a photo of the before with just the cookie cutter roadbed?

Sure.  Here are some photos from the re-alignment and track roadbed strengthening work I did last year.

 

Layout Reconstruction 005W1

The area directly above in this photo became Standard Slag, another module created with a masonite "sandwich" approach.  The module is removable and involves track and electrical work.  I will try to post that later on, although it can been seen on Page 4 of the PRR Panhandle Division thread in the OGR Photo Forum.

 

Layout Reconstruction 002

 

While the subroadbed looks like a table top, it does change elevation and underneath it is supported by risers.  To the left in the photo above, the "S" curve is descending towards the viewer.  In my re-alignment, I decreased the angle of descent.

 

Layout Reconstruction 003

 

The blue wire is for superelevation of the curve - it carries no juice.

 

Layout Reconstruction 005

 

The hole on the left side of the photo became Standard Slag.  To the right is the hole that will be the City of Weirton.

 

George

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  • Layout Reconstruction 005W1
  • Layout Reconstruction 002
  • Layout Reconstruction 003
  • Layout Reconstruction 005

Mark, Pete, Jim -

 

Love what you did with the foam in your modules.  They look great! 

 

At one point I was leaning towards foam for this area.  I still intend to use foam for smaller scenery modules elsewhere, but in this case:

  • This is 4'x8' module that will bear substantial weight.
  • The module must fit on top of the cookie cutter roadbed (overlap 1/2" to 1") and the masonite will do that well.  Edges will be sealed and covered with ground foam to hide them.
  • Rigidity will be created by using wooden ribs - I have to get up underneath at least 8-10 buildings on this module to run wires.  Also there is a height change (wall).

I may regret this approach, but in any case, I will record the lessons learned and share them.

 

George

Earlier in the thread, I referred to Standard Slag as a module I had built using this technique.  Following are a couple of photos of that area.

 

The first shows the module framework - top layer of masonite, 1x4 ribs, bottom layer of masonite - on the workbench.  Pink foam will go between the layers to form a sloping hillside - in this case a slag dump.  For Weirton Junction, that slope will be green and hold trees.

 

 

MPL0027W

 

The second photo shows the nearly finished module (I haven't glued any slag onto it and won't until much later).  The foam has been carved, covered with joint compound, and painted.

 

 

DSCN0028

 

Your comments welcome!

 

George

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  • MPL0027W
  • DSCN0028
Originally Posted by pennsyk4:

George

Your idea turned out very nice and adds a great look to the layout.

Thank you for the additional photos and description.

Thank you, Charlie.

 

The Standard Slag module is actually an access hatch, although not a very convenient one.  However, when you think about it being next to an immovable 4'x8' keyhole shaped scenic module (City of Weirton) or being the only way to reach the Weirton Steel area (to its left up against the far wall), you have to pick your poison.  Hopefully, we'll never need to use it.  Of course, if you don't have one available.... 

 

For all the reasons previously stated, I don't think an all styrofoam solution makes sense for the City of Weirton, but it's definitely the method of choice for the mountain / coalmine / tunnel on the Ohio side of the layout.  That area will have a footprint of roughly 8 square feet and rise at least 4 feet.  The mountain will take up one of the back corners.  It will be all foam and sit directly on the frame and benchwork.  Trains will run through the tunnel, so the mountain will be removable as well.

 

George

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