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Hi Everyone,

 

I have an MTH Milwaukee Road Bi-Polar 20-5511-1 that will not start up.

I could use some suggestions. The basic info is below.

 

1) DCS system is running perfectly.

2) Track and locomotive rollers spotless.

3) I checked all the connections between the three locomotive pieces.

4) I picked up this loco at York and I have no idea when it was last run, if ever. The loco rollers show no turns.

 

Could the battery need charging/replacement?

How long must an old battery be charged? (Loco was produced in the year 2000)

Can I simply replace the old battery with a BCR?

Better solutions?

 

Many thanks,

Eliot

 

Product Name: E-2 Bi-Polar Electric with Proto-Sound 2.0
Product Catalog: 2000 Volume 2 - Premier
Product Line: Premier
Product Item Number: 20-5511-1
Delivery Status: Delivered AUG. 2000
Roadname: Milwaukee Road
Product Description: EP-2 Bi-Polar Electric with Proto-Sound 2.0 - Mil. Road Cab # E3
Last edited by Scrapiron Scher
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If that's the original battery, it has to be replaced.  Your call whether to use a battery or BCR.  I would suggest trying it with an alkaline first, or another 8.4 if you have one, because that's a 5-volt board and they often fail, in which case you don't want to be out the $$ for a battery or BCR that would not be usable in the replacement board.  After the test, remove the alkaline promptly.

Where'd you find the bi-polar at York?  I didn't see any.

 

From the instruction manual for that engine:

"Lock into a Direction:
You can lock your engine into a direction (forward, neutral, or reverse) so that
it will not change directions. To do this, put the engine into the direction you
want (or into neutral to lock it into neutral), run it at a very slow crawl (as
slowly as it will move without halting), and quickly but firmly tap the Horn
button once followed by three quick taps of the Bell button, allowing
approximately ½ second to lapse between each quick button press. Two horn
blasts will indicate that the engine has made the change. The engine will not
change direction (including going into neutral) until you repeat the 1 horn, 3
bells code to return the engine to its normal condition, even if the engine is
kept without power for extended periods of time."

 

Maybe it's locked in neutral.  If you didn't get the manual, it's on-line.

Last edited by RJR

Barry,

 

As per your instructions:

1) Nothing under power with the TIU online

2) Conventionally, also dead

 

I assume a board replacement is now in order.

I did replace the battery but, as Barry has pointed out, that did not help.

Any suggestions about what the likely cost to have a board replaced parts and work?

 

Thanks again for everyone's input.

Eliot

Last edited by Scrapiron Scher

Eliot, I run two of those engines.  Before you put it on track, please try this.  Lay the engine on it's side and using a long pair of needle nose pliers grab the plugs between the sections and push them in hard.  Next, pick up the engine carefully to keep everything aligned and put it on the track.  Next, with the pliers push the plugs in to confirm they are seated properly.  Slide the rubber covering the space between sections in and see what you have.

 

Before any testing or attempt to operate a locomotive this old, the following must be done.  Discard the white battery.  Do not charge it, throw it away.  Replace it with a fully charged GREEN MTH battery.  If you attempted to run this with an old white battery, you are doomed.

Gregg, I run both of my engines under wire.  No rollers on my electric locomotives.  This being an early MTH electric it does not have the pan wired to the board.  It has a solder lug under the pan.  The wires that went to rollers before now go to this solder lug.   

 

This is a tough engine to deal with.  The wires (plugs) between sections must be plugged in perfectly.

 

 

Bi-Polar 007

Bi-Polar 011

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  • Bi-Polar 011
Last edited by Marty Fitzhenry

Gregg, those plugs being seated are the key.  Whenever I power my locomotives up, I cross my fingers.  I have a spread sheet on my bench computer that tells me when the replacement battery was installed.  I still have about 90 5 volt boards running around on my system.  I buy the green batteries in large numbers.

 

 

battery 001

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  • battery 001
Last edited by Marty Fitzhenry
Originally Posted by Gregg:

Thanks for the quick reply Marty...  I suppose  it's  possible that the engine was modified but that's wishful thing at this point.    It just seems strange there's nothing..  dead as a door nail,

As MArty States this happens more times than not, and it doesn't always have to be the battery.  There are several components between the two boards that can fail over time with age/stress etc...  That board has several circuits that components are operated near or at their limit.  PS-2 3V far superior.

 

That is the risk buying PS-2 5V at these shows.  There are several productions runs that seem to have a high failure rate based on repairs I have seen.  Such as FEF, there are a few others.  G

Last edited by GGG

I've had enough mystery failures of PS/3 boards that the jury is still out with me, but maybe they'll win me over

Interesting comment, GRJ.  I picked up, at York, a locosounds Y6B that I'm going to upgrade.  I have both PS2 & PS3 upgrade kits on the shelf.  Sounds like you prefer the PS2 for reliability, but Marty prefers the PS3??????

 

GGG, an FEF I bought new was my first 5-volt to go, about 3 years old.  Must have been around 2007 when it failed.

Paul, before you even think about putting those locomotives on the track, open them both up and install a new fully charged green MTH battery.  Another point on the green battery.  Those may have been packaged a while ago and need a good full charge before putting them in the locomotive.  Any white 8.4 volt battery should be discarded.  I do not care how great they look.  You would not trust your car with a 15 year old battery.  The Bi-Polar is one engine that seems to go out to lunch very often.  I have dealt with a few of them.

One good reason why we read this forum, the information presented.  I purchased a used Bi-Polar couple years ago when working in Nevada.  I have not had any problems with, so I have not ever opened it up.  All of the above discussions are most helpful should I encounter any in the future.  Many thanks to all from those with experience and greater knowledge than others possess, their sharing and insights.

Marty,

 

 

  Yes, I have several new green batteries, new, and have changed / replaced with these in many of my MTH engines (those not converted over to TMCC/ERR systems).  I plan to open the Bi-Polar and place inside a green battery, if not performed by previous owner.  Again, many thanks to all for the information.

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