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So I’m playing around with leds some more, here’s another GRJ designed pcb.  He uses it for ground lights.  But it surely has many more uses in any number of applications you can think of(buildings, backyard lighting, out buildings, etc.).  The pcb(6 per board)is from OshPark at $2.30 for batch of three, shipped(12 cents each).  Way cheaper from off shore sources.  I bought the 3528 smt led from the bay at $8 for a hundred.  So I have 20 cents in each light.  They run off 3-5vdc(however you get there is up to you).  A resistor from around 220ohms to around 1k can dim them out a for a variety of lighting applications to suit your taste.  One tip, I put a tiny drop of glue on the pcb, place the led, then after it’s dry, solder them.  Stops me from pushing them around when I try to solder. Try em’ out if you have a need.  Click for larger image.

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Last edited by TedW

I had some time to spend in the Train Room this morning so I decided to rebuild the motor in my Marx M10000 streamliner. It's been sitting on this shelf since it smoked up and broke down at the beginning of the winter.

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With about 4 hex nuts and 2 machine screws (plus some encouragement with a wheel puller), the entire motor assembly came apart. It's very similar to some of the other prewar Marx motors I have worked on.

Motor disassembled

My M10000 set has an early manual reverse unit rather than the more typical 2-position E-unit. The ancient wires were crumbling and were in desperate need of replacement. I took this photo so I could remember what went where befoe cutting off the old wires.

Marx manual reverse unit wiring

I soaked all of the parts in my favorite general purpose metal cleaner, WD40, and spent an hour scrubbing off 85 years worth of grime and surface rust off of everything.

Cleaning all parts with WD40

I rewired the locomotive with heavier-gauge modern wire.

Replacing crumbling wire

I put the electrical components back together and tested the armature on the bench to make sure I had wired it correctly. The last step was to polish the wheels on my bench grinder and press them back on with my table vise.

Polish wheels with grinder

Here's the rebuilt motor, freshly lubed with light machine oil and ready to go back into the locomotive shell.

Motor ready for reassembly

The set runs a whole lot better now, check it out on my Marx / prewar Flyer table!

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Sorry for not having Pic;s  But for the last couple of weeks ,  Its been Flat cars , 2 AllNation cast aluminum , 2 LaBelle Stick built) a Walthers refurbish (From the late 1930's early 40's) and a very unique  Scratch build That hade scale details in a set of  late 1930's lionel tinplate trucks, (I have about 10 reefers and box cars done the same way)

Have a Santa Fe F3 from 1948 bought as junk and needed a good home once again the famous x is on the shells I have one other 2333 with the X on both powered and dummy units, I also have a pw Wabash  2240 AB unit no X along with a PW 2344 NYC ABA no X on either powered or dummy. Have some Greenburgh's Lionel books and nobody can figure out what the X is for Anyone have a PW Lionel F unit with the X other than Santa Fe. Thanks



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Working with solder paste:
I’ve been playing around with small flickering led boards designed by GRJ.  Hand soldering 0805 smt resistors on these boards is not easy.  An alternative would be using solder paste for mounting the resistors.  Having no experience what so ever, I promptly ordered some from Amazon.  A 15 gram syringe was around $15 shipped(wife’s Prime account).

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Comes with directions and a couple of tips for dispensing. I couldn’t get the plunger to clip into the barrel, and some of the paste eeked out around the seal.🤷‍♂️ No matter, forged ahead. The stuff comes out of the syringe in little globs making it fiddly to place on the pcb pads. But there again just go with it.

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Placing the resistors on the paste was much easier.

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Put the boards on a piece of 3/8” plywood for heating.  Then came applying heat with a pretty cheap heat gun.  Took about 20 seconds at about an inch+ away moving around the board for the solder to turn silver.  After cooling all seems well, and I think a neater looking end result.  The electronic experts may opine on the length of the heat effect on the resistors.  I simply don’t know if they are impacted or not.

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Over all, solder paste does a neater job but is kinda messy to start with. Experience might make the process easier and neater. My research revealed the paste has a shelf life of 6-12 months, the syringe I bought being a lifetime supply. So I’m sure some will be wasted. YMMV… Give it a whirl if you aren’t sure soldering with an iron is the best method.

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A little experiment with a glob of paste, much bigger than needed to solder the resistors, placed on a strip of brass with an instant read thermometer.  It takes more time for the blob to flash to silver; thirty seconds instead of ~20 for the pcb.  The temperature is around 437 degrees F.  Not very scientific, but is an example of what to expect.


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Last edited by TedW
@coach joe posted:

D&H LOVE NY WE 2207 ebay 22 [3)

Steve, it appears as if there is texture to the rust above the heart as there would be with such advanced rusting on the prototype.  Is that just the excellent blending of colors to obtain the rust or do you add something to give it actual texture?



Texture depends on how much paint is applied. Using 4 basic colors gives you the look and texture. 7 colors is needed for freight car roofs.

Here’s one just about to leave the workbench at last!

I had this old K-Line Pennsylvania L2S Mikado for years that I bought off a fellow forum member for a low price, and I finally upgraded its insides:
- New LED headlight
- Fan smoke w/ John’s Super Chuffer board
- 4 chuffs per wheel revolution with a 3D printed cam by Sid’s Trains
- 100 speed steps w/ ERR Cruise control
- Replaced the generic audio board with a Lionel RailSounds 5 board with the correct road name and number specific CrewTalk

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Needs a bit more TLC here and there, plus a dash of weathering, but the insides are fully finished and up to date for my usage.

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There is still much to do on the two observation cars.  A major fix on the Frisco obs was to get rid of the full diaphagm.  The major fix for the FW&D obs was to blank out windows on the forward left side where a galley was located.  Still need to shorten the rooftop antenna and apply vents over the galley.  Maybe in September I can work on it some more.

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Just finished making this McKeen passenger trailer for the Virginia and Truckee.

McKeen 48ft Passenger Trailer

As with many of my creations, everything is 3D printed in sturdy ABS plastic except the wheels and axles.

Trailer assembly

That includes the trucks and couplers by the way!

Long shank trucks for McKeen 48ft Trailer

Still some refinements to be made (need to add some weights to the inside and repaint the rooflines so they match better), but the opening doors work alright.

Opening doors

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Just finished making this McKeen passenger trailer for the Virginia and Truckee.

McKeen 48ft Passenger Trailer

As with many of my creations, everything is 3D printed in sturdy ABS plastic except the wheels and axles.

Trailer assembly

That includes the trucks and couplers by the way!

Long shank trucks for McKeen 48ft Trailer

Still some refinements to be made (need to add some weights to the inside and repaint the rooflines so they match better), but the opening doors work alright.

Opening doors

Interesting, I have STD Gauge, a O Gauge McKeen and today I got an H0 kit in the mail.

Steve

@coach joe posted:

I've got a lot of projects in the works but no real work bench to work on.  Here are a few that have been dragging on.  Hopefully I'll get them done this year.

First up is an LIRR BEEP that I want to convert to USAF.  I picked up two of these LIRR BEEPs when they were being cleared out.  The idea was to repaint one of them and dress it up in USAF decals.  Never had the heart to do the repaint so I started looking for donor shells.  I bought a NOS Conrail one, thinking I could remove the lettering and decal it.  Then along came this Kusan/Williams BEEP shell with PRR keystone stickers  under the windows and white Pennsylvania above the fuel fill.  Stickers peeled off and Mr. Clean Magic Eraser made short work of the lettering.  The only issue is the handrails.  I would love to use the metal RMT handrails instead of the plastic K/W handrails but Kusan/Williams has round holes and the RMT handrails have rectangular tabs.  I need to figure that out before adding the decals.

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Now I'm the rare bird that actually likes the GN Big Sky Blue paint scheme.  I've got a MPC U36B and could never find any of the MTH engines that wear the BSB.  I could never ring myself to splurge on any of the Lionel U33Cs.  I found one of the U36B shells and fitted it on a Williams GP9.  I had to alter the handrails but that's another story.  I came across this GP7 shell.  Found pictures of a prototype so I'm going to add the rooftop air tanks and the winterization hatch.  I've got the decals and three possible donors for the chassis.  Once I figure out which chassis I have to make a placard to attach to the hand rails for the road name.IMG_0859

Another BSB project.  GN did have electrical operations.  While they never had anything remotely close to the E60 I intend to dress this guy in a Fantasy Great Northern Big Sky Blue paint scheme.  I've already peeled the red, white and blue stripe off.  The repaint will be ambitious for me but I'm going to give it a shot.  The Williams pantographs are a little sad but not in as bad shape as I remembered them to be.  I would like to change them but finding these guys is impossible.  I have one Atlas AEM 7 pantograph and would love to find another for this project.

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Okay so it's time to tackle the BEEP shell.  I wanted to use the new metal handrails instead of the plastic, especially the one broken end rail.  As stated above the stanchions are flat, not round like the holes in the shell.  I was thinking of trying to bend the flat tabs so they would fit into the round holes instead of elongating the holes to accept the rectangular tab.  The ends of the handrails enter the last holes for each rail to lock the rails in place, however the diameter of the metal handrail is smaller than the plastic therefore it pops right out.  I don't want to damage the stanchions only to have the project fail because the ends will not stay in place.  Any ideas for a solution?

@coach joe posted:

Okay so it's time to tackle the BEEP shell.  I wanted to use the new metal handrails instead of the plastic, especially the one broken end rail.  As stated above the stanchions are flat, not round like the holes in the shell.  I was thinking of trying to bend the flat tabs so they would fit into the round holes instead of elongating the holes to accept the rectangular tab.  The ends of the handrails enter the last holes for each rail to lock the rails in place, however the diameter of the metal handrail is smaller than the plastic therefore it pops right out.  I don't want to damage the stanchions only to have the project fail because the ends will not stay in place.  Any ideas for a solution?

Joe- How about if you grind the tabs down until they fit the round holes and then glue the stanchions in place? No need to remove them ever again since the shell snaps on and off the chassis.

Bob

I'm starting to work on another item I picked up from that NYE Cabin Fever MTH warehouse auction. I pad $65 for this GS4 locomotive and tender shell.

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I've picked up a bunch of Premier GS class parts on the cheap in the past couple of years. A little bit of rummaging in my parts box last night and I came up with this.

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The locomotive is a Frankenstein combination of PS1/PS2/PS3 parts powered by a rare Earth magnet 9243 Pittman with 6mm ball bearings. I'm just going to blacken the driver tires and axle centers and call it good. I've got to assemble the tender still but all the components are in my parts box. Plan is to use one of the PS3 steam kits I have on the electronics side, but I probably won't get around to that till the weather gets cooler in the fall.

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Last edited by Lou1985
@coach joe posted:

Alex do you still build Korber models for Korber to sell assembled, or is this for an individual?  I'm assuming that façade is 3 pieces glued together, therefore all the weights and clamps to prevent warping as the glue dries?

Hi Joe, this is a individual model build for someone.  The clamps and steel flat stock are used to keep things flat and tight until everything dries



Thanks, Alex

Working on the K-Line A-5, it's getting the full upgrade, TMCC, ERR Cruise, ERR RS Command, fan driven smoke, Super-Chuffer, Chuff-Generator, and all LED lighting.  The fit in there is tight, no room for the Chuff-Generator, so I had to use a little sensor extender on the bottom of the motor where there's a little space.  With that in place, I can remote the Chuff-Generator and just shrink-wrap it.

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It's currently holding for some connectors to come in to build a tether for it.

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Working on the K-Line A-5, it's getting the full upgrade, TMCC, ERR Cruise, ERR RS Command, fan driven smoke, Super-Chuffer, Chuff-Generator, and all LED lighting.  The fit in there is tight, no room for the Chuff-Generator, so I had to use a little sensor extender on the bottom of the motor where there's a little space.  With that in place, I can remote the Chuff-Generator and just shrink-wrap it.

20220528_164524

It's currently holding for some connectors to come in to build a tether for it.

I have the same engine John. I'll be taking notes....

@RSJB18 posted:

I have the same engine John. I'll be taking notes....

This one started life as a conventional model, so I had to do stuff like swap out the couplers, and I have to come up with a better tether, the conventional models only have a 4-pin tether, two pin positions are blank.  I just got in some matching 6-pin connectors to the locomotive tether connector as the K-Line 6-pin tethers are very scarce.  I'm also using one of my remaining Cruise Commander Lite boards.

This one started life as a conventional model, so I had to do stuff like swap out the couplers, and I have to come up with a better tether, the conventional models only have a 4-pin tether, two pin positions are blank.  I just got in some matching 6-pin connectors to the locomotive tether connector as the K-Line 6-pin tethers are very scarce.  I'm also using one of my remaining Cruise Commander Lite boards.

Mine's a conventional model too. I've got several diesels up next for upgrades, and I just bought a pair of MTH S2's from the last Cabin Fever auction (a powered chassis and a dummy) that I want to do also.

And MAYBE I can get the F3's off the bench soon.

Bob

Took a couple of my post war 3474 WP shells to the sink to rid them of 50 years of collected gunk ( well maybe 5 years of gunk and 45 years of accumulated storage ) . Now in the cold light of day, I can tell their earlier years of active play now need a little bit of silver you have up. Anybody know a close match to the Lionel Silver? Product name and color number would be appreciated.
rich

The holes are why I own this bench.  It’s actually made in Sweden.  Primary use of my bench is for woodworking and the holes really help when clamping boards for my hand tools.  This is a pic of the other end of the bench with cherry pieces ready for finish and assembly into a arts and craft style book cabinet.

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Installed a side frame to a Lionel GP9 I picked up on the cheap, because it was missing the side frame.  Ordered one that Trainz had as part of a bigger order, but did not look close enough.  Pic 1 is the power truck sideframe, and that is what I got.  It has more metal that extends up and over the edges of the motor plate.  I had to cut out a bit of metal, Pic 2  to make it look and fit like the non-power truck, drilled and tapped it for 6-32X 1/4 screws.  Once the metal is removed, it is very easy to place the truck on the frame using the other side as a reference to position and mark for the screw holes.  The side frame metal is quite hard, I would have thought the drill needed for tapping the 6-32 hole would go through like butter, but it did not.  Had to drill a pilot hole first.  Tap went in no problem, Pic 2a. A bit of Sharpie black added to help hide the cut area and screws, but I need to do a bit better on that with some paint Pic 3.  None of this is visible so was not too concerned.   Pic 4 is the truck installed, and looks just like the original on the other side.   Pic 5 is the coupler spring and new retaining washer which was missing on the truck.  One of the best deals around is the Harbor Freight 'Box-O-Springs' for about 5 bucks.  All kinds in there, and one fit this situation with just a trim with wire cutters.  you will be amazed how many times you will go to that box of springs to fix something, not realizing how many things with springs you have in your life.

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Sometimes, a break from the loco (muy loco, at times) project is needed. I had some late 50's A-N aluminum kits. Those "Tin Plate" trucks and couplers were great. Too bad Progress goes the wrong way, so, so often. Except for the brake details underneath, there is not one bit of plastic in this car.

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My K-Line A-5 is off the workbench!  It's alive!

It got the works, fan driven smoke, TMCC cruise, RailSounds, Super-Chuffer, Chuff-Generator, and all LED lighting.  For the astute observers, you'll note that it has two chuffs/rev, that was deliberate.  I want to triple head it with my other two that don't have the Chuff-Generator, so they only have two chuffs/rev.  Until they get upgraded, I figured I could just run this so it matches, I can reprogram it anytime for 4-chuffs.

My K-Line A-5 is off the workbench!  It's alive!

It got the works, fan driven smoke, TMCC cruise, RailSounds, Super-Chuffer, Chuff-Generator, and all LED lighting.  For the astute observers, you'll note that it has two chuffs/rev, that was deliberate.  I want to triple head it with my other two that don't have the Chuff-Generator, so they only have two chuffs/rev.  Until they get upgraded, I figured I could just run this so it matches, I can reprogram it anytime for 4-chuffs.



Runs great John. You made quick work of that upgrade. I need to find time to get to my bench......

My K-Line A-5 is off the workbench!  It's alive!

It got the works, fan driven smoke, TMCC cruise, RailSounds, Super-Chuffer, Chuff-Generator, and all LED lighting.  For the astute observers, you'll note that it has two chuffs/rev, that was deliberate.  I want to triple head it with my other two that don't have the Chuff-Generator, so they only have two chuffs/rev.  Until they get upgraded, I figured I could just run this so it matches, I can reprogram it anytime for 4-chuffs.

Cool John !!!

I thought my walls were saturated with train shelves, but I needed just a little more near my display of 26 postwar 6464's, I outgrew it with my last two purchases. I found a little space next to it - enough for a mini-display that can hold four 6464's.

On my workbench this morning was this mini-display case/shelving unit:

shelf1

I finished it as the day went on - here it is on the wall:

shelf2

My train room' walls, as well as under the layout (like skirting) are covered with display shelving all made the same way. 4 inch furring strip wood sanded and stained an oak color. This new unit cost me less than $3.00.

Here are a couple other pics of this inexpensive shelving:

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Panoramic view

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Last edited by Lionelski
@Lionelski posted:

I thought my walls were saturated with train shelves, but I needed just a little more near my display of 26 postwar 6464's, I outgrew it with my last two purchases. I found a little space next to it - enough for a mini-display that can hold four 6464's.

On my workbench this morning was this mini-display case/shelving unit:

shelf1

I finished it as the day went on - here it is on the wall:

shelf2

My train room' walls, as well as under the layout (like skirting) are covered with display shelving all made the same way. 4 inch furring strip wood sanded and stained an oak color. This new unit cost me less than $3.00.

Here are a couple other pics of this inexpensive shelving:

IMG_7437

Panoramic view

Looks like you had room for one more shelf (one more 6464) on the bottom John.

@coach joe posted:

Looks like you had room for one more shelf (one more 6464) on the bottom John.

LOL Coach Joe

Yea, I really only needed space for 2 recent purchases, but bult the four 6464 one to allow for future purchases!

Still need 6464-325 B&O Sentinel but not for the $600 plus price I see them going for.

I'll be patient and, sooner or later, I'll get one at a super bargain like the rest of mine. I refuse to pay more than $250 for a stupid boxcar!

Last edited by Lionelski

Like this thread so much. I'm contemplating kitbashing a failed k-line bash into a scale dimensioned prr B70a baggage car. So far I have (1) dismanteled the first kitbash, (2) sketched the dimensions of the B70a based on prr equipment diagrams and measuring dimensions of a ggd prr B70, (3) relocated the truck mounting holes on the first k-line baggage bash car frame to account for a scale length car and (4) started work on a scratch wood round roof. If I can get close to an excetable looking roof, I will continue with the project. I plan to the use one of the k-line baggage car ends and scratch build the unique large tall door for the other end and scratch build all of the side doors.  I wish I could find a good scale model with the unique design elelments, but they are rare and expensive. Norm C  with many talents has a great youtube of his acquisition. Cheers.

FWIW, I typically test the lighting at this stage just connecting to individual wires.  I hate to get something all together and find out I have to rip it all apart again.

Were you looking over my shoulder last night John?

I tested everything before installing them in the shell. Wouldn't you know that when I tested everything again, the headlight didn't work. So now I have to figure out what happened.

Little more parts box rummaging and I've got a complete GS4 tender. Little trick to use a PS3 wireless drawbar tender frame with a metal drawbar is to rummage in your parts bin, find a scrap Rail King tender frame with a drawbar pin, cut the front of the frame off, drill two holes in it, and bolt it to the front of the PS3 tender frame. Take da, instant drawbar pin. I didn't hook up the tender truck chains yet as I'll be removing the trucks when I install boards/speaker/etc to drill mounting holes. It's cosmetically all together except for blackening the drivers. I'll do that when it gets cooler out in the fall, along with wiring and installing a PS3 kit.

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Nice job Steve.

What did you use for the clean up on the amateur and outher parts ? 🤔

Thanks. The internal part of the locomotive I started with mineral spirits and Q-Tips to get the easy grime/oil off. Let it dry over night. The hit it with a soft wire wheel on the dremel where ever I could. I mean every where too.

The shell got washed inside and out with dish washing soap.

Then I replaced the old cloth wires with new ones. It really helped make the whistle a lot stronger.

All oil and grease was removed from the gears. I replaced it with a Labelle bearing oil on the armature, light oil on the wheels and white lithium grease on the gears. Very light amounts in all cases.

All 6 engines and tenders are running great. Ready for another 70 years. Great engineering and build quality. 👍

Last edited by ChiTown Steve

I'll tell you what is NOT on my workbench at the moment, it is my Lionel radar tower.  I started it in Oct of 2010 and it has been on my bench ever since.  Well last week I finally worked on it and it is off the bench and on the layout.  Just needs to be wired up.  Not too bad - 12 years.  Pretty darn quick if you ask me ! radar tower pic from 10/10radar tower pic from 6/22

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@Bill Sherry posted:

I'll tell you what is NOT on my workbench at the moment, it is my Lionel radar tower.  I started it in Oct of 2010 and it has been on my bench ever since.  Well last week I finally worked on it and it is off the bench and on the layout.  Just needs to be wired up.  Not too bad - 12 years.  Pretty darn quick if you ask me ! radar tower pic from 6/22

I really love the base for the tower, what all did you use?

I was in a hobby shop and saw sheets of plastic about 14 in square with various things on them - windows of all kinds and also this one with stone blocks.  I think you are to cut what you want to size and paint.  I turned it over and filled it with plaster of paris and have been using it here and there on the layout. P6240285P6240286

On this base I framed it with wood and then just glued the walls to it.  Then added the stairs and lamp over the door.  Put a few LEDs inside to light up the door panels.

Other uses - made the pour with the mold curved so I could use it on a curved wall.

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@Bill Sherry posted:

I was in a hobby shop and saw sheets of plastic about 14 in square with various things on them - windows of all kinds and also this one with stone blocks.  I think you are to cut what you want to size and paint.  I turned it over and filled it with plaster of paris and have been using it here and there on the layout. P6240285P6240286

On this base I framed it with wood and then just glued the walls to it.  Then added the stairs and lamp over the door.  Put a few LEDs inside to light up the door panels.

Other uses - made the pour with the mold curved so I could use it on a curved wall.

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A few more ...P6240287P6240288

Ingenious use of the sheet of plastic cut stone.

@Bill Sherry posted:

I was in a hobby shop and saw sheets of plastic about 14 in square with various things on them - windows of all kinds and also this one with stone blocks.  I think you are to cut what you want to size and paint.  I turned it over and filled it with plaster of paris and have been using it here and there on the layout. P6240285P6240286

On this base I framed it with wood and then just glued the walls to it.  Then added the stairs and lamp over the door.  Put a few LEDs inside to light up the door panels.

Other uses - made the pour with the mold curved so I could use it on a curved wall.

P6240284

A few more ...P6240287P6240288

Brilliant.

@Alex M posted:

More progress on the Korber RH build

510C8700-FC90-45E1-91AB-57A71FC084CA5364E382-037C-4ADF-90C7-9F4885E53B6D

Nice - even though I added a floor to tie everything together, I also drilled small holes into the tops and bottoms of each corner and inserted about a 1.5" long, glued-up small diameter steel rod in each hole to help add some rigidity to the structure. A little putty and some touch-up paint and you would never know.

Will you be adding a floor and/or wiring for lights ?

RH INTERIOR 3RH INTERIOR 8

 

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Here's another little led project for lighting drumheads in passenger observation cars. It helps spread the light out across the drumhead and diminish the bright spot prevalent in most observation cars.      (Click for larger images)

176031B5-F858-488F-8F5F-A2579CE9F30D

The pcb certainly wouldn't be limited to that single use, however.  The leds are 0603 size and my source only had "white", not "warm white", the color I prefer.  The pcb is GRJ designed, and also requires an 0805 size smt resistor to match input voltages to the led(~3-3.2vdc).  The pcb design circuitry requires around 6vdc to light, using a 330ohm resistor.  Adjust to a higher number for higher input voltage.  Higher value resistance, the dimmer the light.  Suit your taste.

A few items I would recommend when working with such small components are:

A very small tip for your soldering iron. I use a Hakko soldering station as has been much recommended here on the forum.

The tip size is a T18--C05. It really worked well and made soldering the small components much easier.

66E2A78A-8186-44C4-813E-8E192B606AC5

Next is some small diameter rosin flux solder. I used .020"(0.5mm)

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Third would be a good magnifier. Your choice. I use a visor, double lenses for increased magnification, Harbor Freight special, but many use the large round lighted ones, and I know they like them a lot.

The pcb has markings on it as do the leds for determining polarity.  Important when working with dc voltage leds.  Different manufacturers use different markers, but in my limited experience, they will all have a marker toward the cathode or negative side.

A1B21726-10A9-4FB0-9AE0-03BAB9DEDBE8

My technique for placing and soldering the components is the same as many here on the forum.  Put a dot of solder on one side pick and hold the component with tweezers and solder that side.  On this pcb, I go ahead and place one side of all six leds at once, then reorient the pcb and finish the other side.

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Because I didn't like the white color of the leds once installed in the drumhead, I used some Tamiya X26 clear orange paint to yellow out the look. I prefer an incandescent look on lighting if possible. YMMV

85231785-7504-441A-A0AD-DE1DFFAE4837

I found that with a few specialized tools working with small components isn't all that bad. Give this lighting effect a whirl, on your drumheads, or whatever. I think it's worth the effort.  Now if I can persuade @AlanRail to print one of those beautiful railings/drumheads after I essentially destroyed it years ago in the initial lighting effort, I'll be golden.  

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Last edited by TedW
@laming posted:

Took a short break from The Big Project, and and piddled with some cars that have arrived over the course of the past week.

Going through them and adding metal wheels, adjusting coupler heights, cutting off truck mounted couplers and installing Kadee boxes and couplers (on the gondolas), etc, etc...

070122_1

070122_2

070122_3

Today it's back to The Big Project.

Andre

Nice , ribbed side boxcar

@texgeekboy posted:

@TedW,

Thanks for the details on the soldering equipment. I tried to do some very detailed stuff on some custom pcbs yesterday, and while it went okay I knew it should have been easier. A fine tip iron and small diameter solder should do the trick.

I too thank you, Ted.  I have the fine solder and magnifier, but I need to get the fine tipped soldering iron.  I will take a look at the Hakko because I have a lot of GJR parts to rewire my passenger cars.

By now most of you should know where this is going.  @Mark Boyce got this correct.  I don't care for the dark brown color so its off to get a can of spray paint of a much lighter flat color.  Have not decided on roof shingle type or color. Looks fine in its intended spot on the layout. The building itself is only 2" deep but 16 " wide. 

Inn partial

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Going from on the workbench to off.  Still have to decide on a sign for the upper floor. Otherwise I would have installed 2 more windows. Decided to use primer red for the logs and the hunter green for the "corrugated metal" roof. Funny how the camera makes the imperfections jump out. Not too bad for a background building made of 1/4 ply, corrugated card stock, thin balsa strips and dowels. If I do this again, I might reduce the upper roof slope to be closer to the 30 degrees of the lower roof. I was concerned over the "look" of a pitched roof on a background building. Not enough roof showing would look wrong, this "looks" a little high. Maybe add green shutters to the upper windows to dress it up a bit.

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As I keep looking at it - shutters would be the way to go - a little drab as it.  Same issue with the chimney as with the roof line.  I thought the chimney would be behind where the building would be cut, so would not show up.  Flat roofed buildings are so much easier. Now I am thinking about stone chimneys on both ends. I would just cast pea gravel in plaster and then weather. 

@Lou1985 posted:

Well not exactly. You have to make one or have someone make you one. It's basically a 11.5mm square with a 4mm hole in the middle. Everything stays in sync as the cam is secured to the axle.

Lou in reading this I figured you likely make these from brass stock, but why couldn't they be 3D printed? The design is easy and you could print them several at a time, and once cured the resin becomes hard like glass. Here's a snip of the simple design file I came up with:

4 Lobe Chuff Cam

It's basically 11.5mm to a side, 5mm thick, with a 4mm hole as you said. I also radiused the corners to 7.6mm just to make life easier for the cherry switch activation lever. This gives a net switch stroke of 1.85mm which should work fine. If the corners were left not radiused the stroke would be 2.38mm.

I think it would also work if made in 2 pieces, and CA glued to the axle shaft in place in the truck. That would be way easier than disassembling the entire truck and having to re-quarter the drivers to put it back together. What do you think? Of course you still have to remove the old 2 lobe cam somehow I guess.......!

Rod

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@Rod Stewart posted:

Lou in reading this I figured you likely make these from brass stock, but why couldn't they be 3D printed? The design is easy and you could print them several at a time, and once cured the resin becomes hard like glass. Here's a snip of the simple design file I came up with:

4 Lobe Chuff Cam

It's basically 11.5mm to a side, 5mm thick, with a 4mm hole as you said. I also radiused the corners to 7.6mm just to make life easier for the cherry switch activation lever. This gives a net switch stroke of 1.85mm which should work fine. If the corners were left not radiused the stroke would be 2.38mm.

I think it would also work if made in 2 pieces, and CA glued to the axle shaft in place in the truck. That would be way easier than disassembling the entire truck and having to re-quarter the drivers to put it back together. What do you think? Of course you still have to remove the old 2 lobe cam somehow I guess.......!

Rod

What you describe is what I did. Just 3D print a cam, pop the old cam out by splitting in half with a Xacto knife, CA glue in the new cam. Done.

@Lou1985 posted:

What you describe is what I did. Just 3D print a cam, pop the old cam out by splitting in half with a Xacto knife, CA glue in the new cam. Done.

Got it Lou! I did not understand you were using 3D printed cams. I somehow thought they were metal, like brass. We are on the same page; thanks for clarifying!

How does using an Xacto knife work for splitting the old cam? Can you give us a bit more info about how that is done please?

Rod

@Rod Stewart posted:

Got it Lou! I did not understand you were using 3D printed cams. I somehow thought they were metal, like brass. We are on the same page; thanks for clarifying!

How does using an Xacto knife work for splitting the old cam? Can you give us a bit more info about how that is done please?

Rod

I just slice at the stock cam with the Xacto knife till it splits, spin it around and slice the other side. A chisel blade usually works well for that.

@ScoutingDad posted:

Going from on the workbench to off.  Still have to decide on a sign for the upper floor. Otherwise I would have installed 2 more windows. Decided to use primer red for the logs and the hunter green for the "corrugated metal" roof. Funny how the camera makes the imperfections jump out. Not too bad for a background building made of 1/4 ply, corrugated card stock, thin balsa strips and dowels. If I do this again, I might reduce the upper roof slope to be closer to the 30 degrees of the lower roof. I was concerned over the "look" of a pitched roof on a background building. Not enough roof showing would look wrong, this "looks" a little high. Maybe add green shutters to the upper windows to dress it up a bit.

IMG_2923

Jeff- The roof height suggests a usable 3rd level, not attic space. Add 2 or 3 doghouse dormers with gable roofs.

You'll thank me later......

I agree on adding shutters too.

Bob

Now ready to head to the paint department...

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Finally snagged this old funky MOW kit in an auction.  Lots of fun in the building of it.  Multiple bags of  wood and metal parts, amazingly organized for construction with three sheets of instructions/inventory.   Have since added further details, like nbw's at the ladder rungs, additional brake rigging, centering springs for the dummy (O3R) couplers.  Accumulating possible details for those open bins...any suggestions on what would be appropriate??

Since I haven't found any prototype info for this contraption, paint and decals are wide open for consideration.

This is the sort of project that makes the hobby fun!...IMHO, of course.

KD

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@dkdkrd posted:

Now ready to head to the paint department...

IMG_3926IMG_3933IMG_3935

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Finally snagged this old funky MOW kit in an auction.  Lots of fun in the building of it.  Multiple bags of  wood and metal parts, amazingly organized for construction with three sheets of instructions/inventory.   Have since added further details, like nbw's at the ladder rungs, additional brake rigging, centering springs for the dummy (O3R) couplers.  Accumulating possible details for those open bins...any suggestions on what would be appropriate??

Since I haven't found any prototype info for this contraption, paint and decals are wide open for consideration.

This is the sort of project that makes the hobby fun!...IMHO, of course.

KD

That thing is incredible.

I finally started on some CNW heavyweights to go with my Premier CNW Hudson. CNW passenger cars are few and far between, so I decided to paint my own using east to acquire K-Line PRR heavyweights as a base. First up are a coach and diner. I've only got another coach, a baggage car, a Pullman, and an observation car to go. Decals are from Protocraft, which are made by Microscale.

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Actually just came off the workbench. Installed @gunrunnerjohn 's passenger car LED lighting kits in my Williams 15" aluminum SP daylight set. No more flicker! And he was nice enough to include an adjustment on the board to control the brightness. I really appreciate that feature since I like to dim the lights in the cars that have silhouette windows.

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This little guy has made his way back to the work bench.  I've decorated one side, need to do the other side and figure out how to mount RMT handrails into Kusan holes.  I finished decaling this side and I don't think I can paint the step and foot board edges yellow without it looking horrible so I tried some old pactra Trim Tape I had.  I got the two front, bottom steps and front right footboard done, the third and top steps became a nightmare.  The excess Trim Tape came in contact with some of the decals while I was trying to align and affix it to the stairs, removing some of the yellow safety stripes and even the road number.  Now that I've got new decals back on I'm going to clear coat this side before working on the other side.IMG_0856IMG_1220 [1)

I've added an EMD Builder's plate and a F on the front end of the frame since I took this picture.

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Found a good deal on a set of MTH streamlined cars. Only problem was, they were NYC. They're currently undergoing renovation as stand-ins for the PRR's "Congressional" (yes, they're not made by Budd, but we're on an austerity budget). One is off in the "workshop/kitchen". Still have to add the stripe below the windows, and the name/number boards...20220719_172239

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Last edited by Magicland

Recent quickie:

LTI 4-bay that I have had for years. Kept hanging around. I like these. It had plastic trucks and a not-so-impressive SP scheme.

So-o-o-o - I put on die-cast Lionel trucks (drop-ins), "fake-patched"  the particulars, Dullcote #1, added a repaired panel,  weathered with a simple water/alcohol/craft acrylic wash, Dullcote #2, a bit of dry pigment on the trucks

I like it. Not high-end, but scale-y.

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On the bench or off the bench?  I've added the sign, shutters and a large field stone chimney. dabbed pastel chalk on the roofs and followed with a light spray of clearcoat. Clearly off the bench in this image.

Dicks Twin Pines Resort

@Scottie  Chimney and shutters per your suggestions. I was originally thinking side chimneys, I prefer this style.

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Last edited by ScoutingDad

I thought I was finally going to say the F3 was off the workbench, and then this happened.....I was testing the engine last night and the front motor was stalling on the curves, hmmmmm......

Upon closer inspection I discovered that one of the motor leads was broken and hiding under melted insulation.  🤯🤯

I guess all of the handling while I've been working on it caused the wire to break. A quick trip to the soldering station and we have restored full power.

Just need to drop the shell on and call it done. 🤞🤞

20220725_215210

The shop foreman is getting a little antsy and wants this job done. More jobs are waiting and the customers are getting impatient. 😂😂

Bob

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@DMASSO posted:

Steve. I just passed the Boars Head truck coming home and said that would be a nice vehicle.

Getting ready for the MTH Pup Trailers - 20-95522 BEDT METCA

Converting the Ford C, it's all I have to work with for the 70's. Guess they skipped a few generations?

Made some refrigeration units for them and the Ford...

Last edited by SIRT
@RSJB18 posted:

I thought I was finally going to say the F3 was off the workbench, and then this happened.....I was testing the engine last night and the front motor was stalling on the curves, hmmmmm......

Upon closer inspection I discovered that one of the motor leads was broken and hiding under melted insulation.  🤯🤯

I guess all of the handling while I've been working on it caused the wire to break. A quick trip to the soldering station and we have restored full power.

Just need to drop the shell on and call it done. 🤞🤞

20220725_215210

The shop foreman is getting a little antsy and wants this job done. More jobs are waiting and the customers are getting impatient. 😂😂

Bob

Bob make sure the motor brush leads have plenty of freedom for movement,….if they’re too snugged up in those zip ties, you’ll have a repeat offender,…..then somebody in the shop is gonna be looking for employment,…..😜

Pat

@SIRT posted:

Nice! 

I convinced after 8 layouts since 1963, paper is the only way to achieve a real look. Plus you can customize it on the PC the way you want!

@pd posted:

Paper model from the August 1953 issue of Toy Trains magazine:

A signal tower, slightly modified from Hal Carstens design.

PD

I love paper models. Easy to work with and customizable.

This flat is all printed on cardstock. The fence is also a print, I added balsa for the stringers and posts.

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@harmonyards posted:

Bob make sure the motor brush leads have plenty of freedom for movement,….if they’re too snugged up in those zip ties, you’ll have a repeat offender,…..then somebody in the shop is gonna be looking for employment,…..😜

Pat

That's what I've been struggling with Pat. The clearance around the front pull-mor has been giving me fits......

Some genius in the shop decided to add a cab and figures, which has made wire management a royal PITA!

Bob

@RSJB18 posted:

I love paper models. Easy to work with and customizable.

This flat is all printed on cardstock. The fence is also a print, I added balsa for the stringers and posts.

2020-06-29 20.09.402020-07-19 20.29.41

I like paper models, too - yet I have never gotten into actually doing any. Strange. Only so much I can do.

"Realistic" lithography falls into a similar category for me (think Mark 3/16" scale rolling stock); 2 dimensions realistically emulating 3 is an interesting thought.

@RSJB18 posted:

That's what I've been struggling with Pat. The clearance around the front pull-mor has been giving me fits......

Some genius in the shop decided to add a cab and figures, which has made wire management a royal PITA!

Bob

Did you contact engineering about changes made on the shop floor with out submitted engineered plans?…….sounds like corporate is going to be doing a shop tour,….people’s livelihoods are at stake !…..Chop chop!,….I expect a full report by morning,…..😉

Pat

@harmonyards posted:

Did you contact engineering about changes made on the shop floor with out submitted engineered plans?…….sounds like corporate is going to be doing a shop tour,….people’s livelihoods are at stake !…..Chop chop!,….I expect a full report by morning,…..😉

Pat

Funny you should say that Pat. My former boss was fresh out of Pratt Institute with his engineering degree. He took a job at Grumman Aerospace here on LI in Liaison Engineering. When he interviewed for the job, he asked what the group does. His future boss told him that they work with the mechanics out on the assembly lines troubleshooting issues that come up in construction. At the time, Grumman was early in their Navy contract for the F-14 Tomcat. He told us a story of trying to figure out how to route fuel lines through a wing because the design engineers forgot to cut ports in the ribs of the titanium wing struts. Needless to say, he had a lot of fun......

And for the record on my F3, updated shop drawings have been submitted for approval.

Bob

@RSJB18 posted:

Funny you should say that Pat. My former boss was fresh out of Pratt Institute with his engineering degree. He took a job at Grumman Aerospace here on LI in Liaison Engineering. When he interviewed for the job, he asked what the group does. His future boss told him that they work with the mechanics out on the assembly lines troubleshooting issues that come up in construction. At the time, Grumman was early in their Navy contract for the F-14 Tomcat. He told us a story of trying to figure out how to route fuel lines through a wing because the design engineers forgot to cut ports in the ribs of the titanium wing struts. Needless to say, he had a lot of fun......

And for the record on my F3, updated shop drawings have been submitted for approval.

Bob

This was a tough assignment Bob, but that’s why you got it,….but, we don’t anticipate results, we rely on them…..obviously corporate still has an eye on your team, …..as soon as your team is successful, we’ll reward your hard work with something harder to do, …..I’ll expect a fast track of design, & implementation by close of business today, with testing by morning,……When I worked in engineering at Ford Motor Co., that kind of word soup was driven in our heads 6 days a week……🤮

Pat

@harmonyards posted:

This was a tough assignment Bob, but that’s why you got it,….but, we don’t anticipate results, we rely on them…..obviously corporate still has an eye on your team, …..as soon as your team is successful, we’ll reward your hard work with something harder to do, …..I’ll expect a fast track of design, & implementation by close of business today, with testing by morning,……When I worked in engineering at Ford Motor Co., that kind of word soup was driven in our heads 6 days a week……🤮

Pat

So the senior shop foreman was called to the floor. He usually sits in his office all day and pretends to be busy. He was asked to review clearance issues with the front truck. Despite the team's best efforts to re reroute the wiring the issues persisted.

Well , the old pro discovered that the cab was installed on the wrong mounts and was causing the motor to bind on curves. He immediately instructed the crew to shift the cab forward by approximately 1/8" which solved the clearance issues.

So with that finally behind us...the final assembly can be completed. 🤪🤪

Revised shop drawings have been submitted.

At least he didn't need to consult with Liasson Engineering. 😂😂😂

Bob

Last edited by RSJB18

I have the parts and pieces of four Weaver offset 2-bay hoppers on the bench. This eBay find is providing me the opportunity to expand my Hart ballast hopper fleet.    These lightly used Pennsylvania hoppers arrived in good condition but a couple parts needed some miner brass repair. The old markings were removed with SCALECOAT II - Wash Away. The original discharge chutes have been cut away and new styrene flooring is ready to support side chutes which will be fabricated in the coming days.

Cheers, Dave

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Last edited by darlander
@Mark Boyce posted:

Yes Joe!  I want to see how Dave does these also!

Still chipping away at the bench which is now the center of my train activity.    I am working on the discharge hatches for the Hart hoppers.    The frame pieces are cut from 1mm styrene sheets. This time I am including the center drop hatche but when viewed trackside, the hoppers won’t look any different from the first set I made.   

IMG_6802

To help align the pieces I use a simple jig. This helps to measure, place, and replicate while keeping everything plumb and square.

IMG_6797

The work on the outside hatch is a little more detailed.   With the addition of  3/16 U channel, 3/32’ tubing and 1mm square plastic rod, I am trying to create the illusion of a functional hatch.    Works for me!  What I love about 3-rail - Nobody is going to come over and count rivets!

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I’m currently 1/4 of the way through the hatch work.   Twelve more to go!  

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Cheers, Dave

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Last edited by darlander

Following the recent fleet additions, some upgrades were undertaken.  To get 62 closer to the real life prototype, the underbody from a B&O car with 6 wheel trucks was swapped with the as manufactured 4 wheel trucks.  And since it was opened up anyways, I took the opportunity to add some additional passengers.  Maybe I'll have to get a ghost for it at some point.

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Wrapping up a 3rd Rail 4-10-2 TMCC Upgrade.  Addressing one of my pet peeves, the spaghetti wiring between the chassis and the shell.  I like a single connector to separate the two.  In the shell is the Super-Chuffer, obviously the smoke unit and the lighting.  The Chuff-Generator and tether wiring is in the frame, and any necessary wiring is in the single cable between them.

3rd Rail 4-10-2 Upgrade N1

The tender shell has the speaker, sound board, and obviously the lighting.  The Vanderbilt tenders are "interesting" to cram all the stuff in and make it reasonably neat and easy to work on.  I mount the sound board on Velcro to make it easy to remove in case that's necessary.

3rd Rail 4-10-2 Upgrade N3

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@Rppoind posted:

GRJ....little curious about the speaker location. How are you getting the sound out?

Note sound exits front of speaker and holes are directly below, see markings.  Given the size and shape of the tender, it's probably about as good as they could do.  This is the standard configuration for 3rd Rail Vanderbilt tenders of that era.  It actually doesn't do at all bad...

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