Hi: I recently acquired an undecorated Atlas Single Sheathed boxcar (2-rail). After close inspection I found that the casting was very nice. Despite the hand and ladder grabs being grossly over-scale the wood-grain and rivet detail is extremely well done. An old photo of an SP prototype car shows that the Atlas car is a near exact match to the car in the photo. (The posted photos show how nice the detail is on the Atlas car.)
It appeared that it would be possible to build a completely new under-carriage, add a wood(simulated) sub-floor and change the over-scale grab irons to a more appropriate size.
The new sub-floor is built out of .080” styrene sheet, with some inner side stiffeners and finished with .020 X .100 strips to simulate the floorboards. An xacto saw blade was used to distress each of the boards. I scratch built the under-carriage using various styrene shapes and added a Shapeways O-scale brake appliance set, couplers and truck mounts from Protocraft and rivet detail from Archer. Trucks will be Protocraft P:48 Bettendorf units.
The original over-scale grab irons were removed and the mounting holes were drilled out with a .033” drill. I pressed .035” styrene rod into the holes and then trimmed that off flush with the car side using a new single edge razor. (Care must be take here to avoid inadvertently removing the fine mounting detail.) The .035" rod is a "tight" press fit so no glue was used / required. Once the .035 rod was inserted and trimmed I carefully drilled it out with a .021” drill. This accommodates the .020” rod used for the new grabs and ladder rungs.
The photos below show the progress to date. There is still quite a bit to accomplish but the project is moving along quite well. I will post more information as I make progress.
(One additional note on the Atlas to scale conversion process: Gene Diemling’s most recent blog post featured an upgraded Atlas PS-3 4427 done by Ross Dano. This is an interesting approach to modeling both P:48 and O-scale standard cars. It is well worth looking at the blog post.)
Regards
Bill