Originally Posted by Bob Young:
I fixed the loss of power with a bypass wire, but one switch just chatters in one direction and the controller will only throw it in the other direction. I use direct power. Before I reinvent the wheel, does anyone have a suggestion.
What you describe here is a fault causing the anti-derail to be active all the time.
Possible fixes:
Check the track to ensure the rails don't short to the isolated stub on the switch (the 2 short rails diverging as they exit the frog. There is no electrical contact on those rail ends for isolation, but there must also be a small gap to ensure the rails do not touch. In a couple places I put a small piece of duct tape around the end of that rail as an insulator. In extreme cases the rail on the switch or the connecting piece may be protruding, tap it back or grind it off to ensure a gap of about 1/16 inch.
Ensure the control is connected correctly at the switch terminals.
To determine which is the problem, remove the wires from the switch, with power to the switch, try turning the switch lantern then releasing it.
If the problem remains, it is a short in the track to the isolated rail stubs.
If the switch does not fight turning the lantern (buzz and vibrate) and stays switched, the problem is the connections of the controller itself.
Sparking is usually caused by sloppy wheel gauging and loose trucks contacting the center hot rail and the opposite outside rail at the same time.
I have fixed this by putting a strip of duct tape on the sides of the arcing areas (usually area C in Bobby's picture). This will took care of all my modern engines arcing. You can also glue some styrene strips to thicken the guard rails to keep the wheels away from the hot rails but this can cause issues with some PW equipment as the flange of some wheels is then too wide for the slot.
I have O-72, O-54, and even an O-31 switch in series for my yard, no more problems.