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Lionel has made models of the GE ES44AC quite a bit. They did make the BNSF Golden Swoosh ES44DC. However, they have never done an ES44C4 model. I model the BNSF and other western railroads in the modern day, so for Lionel to make a BNSF ES44C4 with correct details would be awesome (also BNSF rosters over 1200 of the ES44C4s as well as 275 of the Tier 4 ET44C4s).

The GE ES44C4 is a newer version of GE's bestselling GEVO Series of locomotives. While most modern US diesels have 6 powered axles, the ES44C4s have only 4 powered axles (called A-1-A in American Association of Railroads (AAR) nomenclature). Why is that?

Back in the 1950s, passenger locomotives like the Alco PAs, FM Erie-Builts, and EMD E-Units had 6-axle trucks with 4 traction motors. These were passenger locos, so they didn't need the 6 motors. Some other early diesels from Alco, Baldwin, and FM from the 1940s-50s also had 4 powered axles on 6-axle trucks. This spread the engines' weight over a larger section of track to prevent damage to lighter rails and bridges.

However, the GE ES44C4 is a heavy haul modern AC-Traction locomotive. Why do these modern beasts have only 4 traction motors? Put simply, GE's ES44C4s have traction control software that controls air pressure in extra air cylinders on each truck that allows the engines to maintain adhesion by varying the weight on each axle. The reason GE developed the ES44C4 was to replace locomotives with DC traction motors. AC traction motors are more reliable, require lower maintenance, and produce more tractive effort.

Only two railroads ordered the ES44C4 model: BNSF with 1280 units, and Florida East Coast (FEC) with 24 units. FEC converted their ES44C4s to run on an LNG/Diesel fuel mixture.



It's a bit strange (to me, at least) why Lionel hasn't made the ES44C4 yet. Here's what I would want in a Lionel ES44C4:

-Correct truck side frame details, as seen in photo 3

-FEC version with new tooling for the LNG fuel car (it's basically a converted intermodal well car with a tank container.

-BNSF version (I would buy one or maybe a few of these)

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Images (3)
  • Photo 1: FEC ES44C4
  • Photo 2: BNSF ES44C4
  • Photo 3: ES44C4 Truck Closeup Showing all the Details
Last edited by Dylan the Train Man
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However, the GE ES44C4 is a heavy haul modern AC-Traction locomotive. Why do these modern beasts have only 4 traction motors? Put simply, GE's ES44C4s have traction control software that controls air pressure in extra air cylinders on each truck that allows the engines to maintain adhesion by varying the weight on each axle. The reason GE developed the ES44C4 was to replace locomotives with DC traction motors. AC traction motors are more reliable, require lower maintenance, and produce more tractive effort.

I'm confused.  If GE developed the ES44C4 to replace locomotives with DC traction motors, why not just sell them the ES44AC that has AC traction motors?  It appears to me that the ES44C4 was simply a cost reduced ES44AC with lower performance.

To answer your question, John, the ES44C4 has better weight distribution, better adhesion, higher tractive effort, and axle loading than an ES44DC. That's why the ES44C4s were developed. Plus, with only 4 traction motors per truck, the ES44C4s require a bit less maintenance than a 6-motored ES44AC. As for performance, it appears that BNSF and FEC have found the ES44C4s to their liking, especially BNSF, since they roster a lot of these locomotives.

I'm confused.  If GE developed the ES44C4 to replace locomotives with DC traction motors, why not just sell them the ES44AC that has AC traction motors?  It appears to me that the ES44C4 was simply a cost reduced ES44AC with lower performance.

Apparently, BNSF decided not all trains required locomotives with 6 traction motors. Since Wabtec (or GE in the recent decades) stopped offering new (not repowered) 4-axle, freight locomotives for the North American railroads, a 6-axle, freight locomotive with 2 less traction motors was a cost-effective offering for some railroads, while having most of the same components between AC locomotives with 4 or 6 traction motors, to ease production, logistics and maintenance.

Besides the unit, coal trains on BNSF, that I see locally, that still use BNSF or leased, AC Evolution locomotives with traction motors on all 6 axles, I usually see ES44C4 and ET44C4 locomotives on mixed-freight and unit, intermodal trains, around here.

BNSF is a large employer in a nearby town. Every June, that town has a celebration and BNSF has a locomotive and sometimes, other railroad equipment on display. Before COVID, the public could climb on the locomotive that was either ES44C4 or ET44C4. There was a BNSF or GE employee in the cab to help take pictures and answer questions from the public. The following paragraph was copied from another OGR thread, with discussion that I had with an employee, in 2016.

The maintenance interval for the ET44C4 is still 180 days & 368 days as for the older Evolution models & the maintenance personnel at BNSF love these newer ET44C4. The older GE locomotives with DC traction motors required them to replace the commutator brushes every time the locomotive came into the shop (unless it was brand new). Apparently the brushes, being made of carbon were prone to cracks or breaking if the locomotive went over some rough train tracks & even though the brushes had wear-limit markings, the shop personnel had to replace them more often for cracking rather than for being worn out. For the ES44C4 or the ET44C4, they only have to inspect the wiring leading to traction motors for damage & along with some other service related improvements, they can get these locomotives back in service relatively quicker.

These are just my opinion,

Naveen Rajan

20160625_154653

20160625_154705

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Images (2)
  • 20160625_154653
  • 20160625_154705

I'm still hoping to see Lionel make the ET44C4 and ET44AC Tier 4 units with scale proportions and Legacy control, as well as the FEC and BNSF ES44C4s. Also, BNSF recently ordered 25 ES44C6Hs and 25 ET44C6Hs. These new engines have 6 traction motors and are ballasted heavier like the CSX ES44AHs and ET44AHs and UP C45ACCTEs (ES44ACs)/C45AHs (ET44ACs).

Last edited by Dylan the Train Man
@naveenrajan posted:

Apparently, BNSF decided not all trains required locomotives with 6 traction motors. Since Wabtec (or GE in the recent decades) stopped offering new (not repowered) 4-axle, freight locomotives for the North American railroads, a 6-axle, freight locomotive with 2 less traction motors was a cost-effective offering for some railroads, while having most of the same components between AC locomotives with 4 or 6 traction motors, to ease production, logistics and maintenance.

Besides the unit, coal trains on BNSF, that I see locally, that still use BNSF or leased, AC Evolution locomotives with traction motors on all 6 axles, I usually see ES44C4 and ET44C4 locomotives on mixed-freight and unit, intermodal trains, around here.

BNSF is a large employer in a nearby town. Every June, that town has a celebration and BNSF has a locomotive and sometimes, other railroad equipment on display. Before COVID, the public could climb on the locomotive that was either ES44C4 or ET44C4. There was a BNSF or GE employee in the cab to help take pictures and answer questions from the public. The following paragraph was copied from another OGR thread, with discussion that I had with an employee, in 2016.

The maintenance interval for the ET44C4 is still 180 days & 368 days as for the older Evolution models & the maintenance personnel at BNSF love these newer ET44C4. The older GE locomotives with DC traction motors required them to replace the commutator brushes every time the locomotive came into the shop (unless it was brand new). Apparently the brushes, being made of carbon were prone to cracks or breaking if the locomotive went over some rough train tracks & even though the brushes had wear-limit markings, the shop personnel had to replace them more often for cracking rather than for being worn out. For the ES44C4 or the ET44C4, they only have to inspect the wiring leading to traction motors for damage & along with some other service related improvements, they can get these locomotives back in service relatively quicker.

These are just my opinion,

Naveen Rajan

20160625_154653

20160625_154705

Thanks Naveen for posting this. I learned a lot. Apparently the ET44C4s and ES44C4s are quite successful, since BNSF rosters so many of them.

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