I'm bashing/detailing a Lionel docksider, and would like to use Kadee couplers. The front one is the problem: the metal on the frame/pilot is not even 1/8" thick, which seems like not enough "meat" to screw into. Anyway, I don't want to drill too far and end up with holes or screws visible on top. To make matters worse, the pilot is a little low, so I'd need to use an underset shank, leaving no room for a spacer. Is there any way to fix the coupler box from below? I'm hesitant to simply CA it in place, in case I ever need to open it up.
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Near-1/8" will provide sufficient "meat" to tap for 2-56 threads. The trick will be to drill just enough so you don't break through.
CA does not provide strength in shear, so I wouldn't go that way. If you use CA, you can cut it with careful application of acetone.
I'll give it a try. Worst case, if I break through, that's what JB Weld is for!
I've added Kadee's to a few 0-8-0's. Not sure what you are dealing with on the Docksider. I'm assuming it has a pivoting front coupler. After removing the coupler. I use the mounting hole for the coilcouplers T bar and clip. I use a piece of brass stock tapped for the Kadee and also tapped I believe 10 32 for a screw to hold the Kadee mount in place using the stock coupler mount. The washer is there to get the correct height. I use some brass stock to hold the Kadee centered on the pilot. Just cranking the screw tight is usually sufficient.
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Very interesting - thanks, that's a great idea.
That looks really good. I've just finished up the body, and am about the tackle the couplers. Hope mine look that nice.