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Need some help getting this ole girl back on the main line.

I have had this  engine down for a while and have been waiting to utilize the 50% off parts discount coming up at Lionel here in a couple of weeks.

The product number is shown below.

20161012_222728

The board that was damaged is the motor driver board shown below--- looks like a typical Triac blowout...

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So a couple of questions - I have a couple of powered dummy locomotives that I could swap out the driver board and fix this engine and confirm this will fix it. Question is what / which driver board should I swap out of.  I have a powered Lionel E7 B unit from 2003, and a Powered F3 unit from 2004.

I am not sure if the K line K4 is a Mabuchi motor or Pittman type - how do I tell.

Also there is a mysterious wire that goes from the motor and is directly soldered into the bottom of the existing driver board... what is this?

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There are 2 cruise cut off switch wires shown on the board. Do I need these on the new replacement board?

I have quite a few Lionel  donor engines I could temporarily swap a driver board out off to confirm the K4 will then work. However, I don't want to damage the donor board... just confirm I am ordering the correct board.

I would like to avoid an ERR board but if anyone has the step by step on this procedure as well. I should investigate what it will take if need be.

Thanks!

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If you have a non cruise DCDR board you should be able to use it. Make sure you wire the DCDR directly to the motor. Right now the motor is connected to the tach board . Do you really want to replace it with Odyssey? If you do you would have to order a DCDS motor driver along with a new flywheel and magnetic pick up. Even at half price it will be more than an ERR Cruise M at list price and a significant hassle to install the tach sensor and flywheel.

IF the engine works with a DCDR then it will with a Cruise M

Pete

Last edited by Norton

Norton -- thanks for the help - I only have donors with odyssey... is that ok?

I was going to use the existing plug in connectors that are supplied, sorry for the question but what is a tach board?

I would like to replace it with a board that is  the easiest solution for plug and play...   If figured a Lionel driver board would give me that?

Sounds like if the motor needs to be replaced and I do not wish to do that ... I should be looking only at an ERR cruise commander M?

Thanks  Pete.

Jim, I didn't realize you had Odyssey boards already. The tach sensor is the board under the flywheel. Odyssey uses a magnet on the flywheel. K-Line Cruise uses an optical sensor. The boards under the flywheel are different for each. The advantage of ERR Cruise M is you can leave either sensor in place and just replace the motor driver board. Otherwise you either have to swap motors or swap tach sensors and tach boards. 

Are you coming to York? If so, I could give you a DCDR to try. That would at least verify the motor is OK. Or you could just hook up an HO DC Power Pack to the motor leads to verify the motor is working.

 

Pete

Thanks John, I am  ordering the Cruise commander M for this loco. It just makes sense. Will I have to worry about that mysterious wire solder to the motor tach board?

I believe you are correct on the marker lamps, not sure about the chuff. How are these handled? Should I purchase the regular cruise commander?

Last edited by J Daddy

You can use the CC-M, you just have to adjust certain things. 

The markers can be powered from the CC-M, it has drive for two marker/class lamps.  If the chuff is generated with the cruise module, you'll have to add a chuff switch of some kind.  Of course, I'm partial to the solution I designed, but a reed switch and magnets work as well.  The mysterious wire on the tach board is history, you don't need any connections to the old tach at all.  Obviously, for a steamer, the flashing ditch lights might not be all that useful.

Cruise Commander M J4 Connector pins

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  • blobid0

J, its been a while but I believe the motor wires go to the tach board which has contacts to which the motor leads are soldered to. I am fairly certain they do not go to any other place on the tach board except the motor leads so forget what I said about removing the motor wires from the tach board. The only time you would do that is if you could actually remove the tach board but since it requires pulling the flywheel, just leave it in place. It should be obvious when you look at the motor.

Pete

 Looks like what happened to my Berkshire. Naturally it happened on initial powerup with a guest present. Sure did smoke. I ordered up a Cruise M from ERR and a Chuff Generator from Hennings. I built up a 5v power supply from parts I ordered from All Electronics. Followed John's instructions and and basically just soldered the parts together and wrapped everything in shrink wrap. I usually put these things on the shelf when this happens. Had some free time and figured I'd give it a shot as I'm still learning how to do things like this. It was up and running in a few weeks. I'm guessing where this engine has cruise the chuffs are generated through this board. The ERR board doesn't have this feature. If your engine has a switch. You will only need the Cruise board to be up and running. If you want 4 chuffs you will need John's board. 

 Below is the install. Where the K-Line boards reader is on the motor. I trimmed that off with a hacksaw type blade in an X Acto knife.  thats where the chuff generator now resides. I was able to tuck the 5v setup under the driver board.

image

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Definitely wasn't one of my better shots. Just did a quick reference as to what it looked like. I've got a few K-line steamers and this probably won't be the last one I do. 

 John, I really hate doing the reed switch and magnet thing. That engine would probably still be sitting on the shelf if it wasn't for the Chuff Generator. Thank you for a great and much needed product.

Dave, I'm glad the C-G worked out for you.  The reason it exists is I hate doing the magnets and reed switches too, and they were always a PITA to get perfect chuffs with.  Go around a corner and the axle could move just enough to make it skip a chuff!   Of course, some drivers were so close to the frame that the magnets didn't fit on the rim, so I'd try to stick them inside the wheel, what a chore! 

I thought about something like this for several years, I don't know why I didn't do it sooner.

The more I read the more I think I am in for more fun! Well its an adventure.

I took another look at the locomotive last night and I cannot tell if the chuffs are in the board or not. The old board has 4 plugs. A 3 way - not sure where they go, a 4 way lights maybe? a cruise on/off , and of course the main AC input. 

I looked at it again and just notice this engine has the old mechanical puffer smoke unit that looks like a large tea kettle. May as well look at upgrading this as well.  Hmm now I am wondering John what do you recommend I should buy to upgrade besides the ERR board that would make it state of the art?

The K4 is a keeper, the smoke defector shields make it unique and the sounds are fantastic.

K3380-3876CV_PT1

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The chuff switch should be connected to the lever that controls the puffer, Pete's right.  If you look down near the frame, you'll find the switch there.

Obviously, if this were one I was doing, the smoke puffer and chuff switch would be gone and I'd be installing an MTH smoke unit, as well as the Super-Chuffer and the Chuff-Generator.  I would probably also consider my little LED Flickering Firebox Board, it gives a really nice firebox effect.

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