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     My original plan was to fix the pilots and convert to Kadees. There doesn't seem to be anyplace to mount the pilot without seeing the deck pierced' maybe someone has a suggestion. So the coupler went on anyway. The pics show the removal and installation. I used .060 sheet plastic doubled up and screwed back on where the claw mounts on the truck. No cutting on the truck or pilot necessary. If the plastic breaks, easy repair to correct. A couple of washers brought the plastic "tongue" to the correct height. Yes the coupler still pivots with the trucks, all the way down to 48" curves with 50' boxcars with Kadee couplers; i don't have anything smaller and can't answer for that.

    A little paint and powders for weathering helped a lot. The test with a "lashup" worked fine.

Sorry about the rotation, have no idea how it happened.

 

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Last edited by Ray Marion
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Originally Posted by Ray Marion:

Jack (Hotwater)

 

     That's the problem I haven't solved yet. What is the method to attach the pilot to the body without showing anything coming through the walkway? Screwing them together is easy but the heads will be visible. Any suggestions?

 

Thanks

 

Ray Marion

Sorry Ray, but there in lyes the issue with Lionel diesel models. I have only one Lionel diesel, the Legacy Rock Island GP7, and I finally had to have my buddy George Balling (Soonut) make the up-grade. It must have been a real problem, since he said he would never do another Lionel GP7!

 

Maybe George will se this, and comment.

Ray, great to see and talk to you this past weekend.

 

The modification looks fine and the weathering looks very nice as well.

 

Just from the pictures, fixing the pilot looks pretty easy. Build up the under floor area to acomodate the front and as much of the top/mounting tonge as possible then epoxy (unless it has to be removable) the pilot to the to the bottom...not sure that makes sense, but from the pictures that is how I would approach it.

 

If it needs to be removable, than my approach will not work. you will still need to build up the underfloor area than use micro screws that do not go alll the way through the floor.

 

Keep us posted.

 

Charlie

 

 

Ray those look much better with Kadees.

 

You can fix the pilots using the same screw hole locations as used to attach the pilot to the truck. It's a bit more complicated but you drill and tap the frame, then screw the pilot to the frame. The hardest part is lining everything up perfectly, and then mark the locations to drill. Like I said, it's not easy or fast, but you can do it.

 

On my GP-30, the screws were just inside the nose and rear of the shell. That was just luck, but it worked out great. The GP-35 I'm working on now, will be the same. Pilot gets screwed to the frame. Makes it a little more involved to take it back apart, but once it's done....you shouldn't have to open it back up. 

 

If the screws don't make it behind the nose of the shell, just cut them so they are flush with the walkway. Once you weather the engine, no one will notice there is screws there except you, and me because I told you

 

IMG_0062

This is a non-powered unit, but the powered unit is the same. Just a bit more tricky to work around with all the components mounted on the frame.

 

IMG_0156

Obviously this unit will never go back to a 3 rail coupler, but it's mine, so that is never a concern for me. You can see the 2 screws that go through the pilot and up into the frame. I put some CA glue on the threads just to make sure they don't come loose, but I get still get them out if I ever needed to.

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Last edited by Former Member

Oh I forget to mention..... if you do decide to fix the pilots to the frame, you have to make sure the truck side frames will clear the pilots (check both ends), because if they don't, you have to modernize the unit by removing the outer brake shoes. Easy to do, but maybe you want to keep them for an older unit.

 

Charlie the deck space really isn't an issue because you are screwing the pilot to the frame. The frame extends plenty, and the deck just sits on the frame. So the screws either go through the frame and are hidden by the nose, or they go through the deck and you have to cut them off flush. The plastic isn't strong enough to rely on if you ever pull a big heavy train. Just like the epoxy, the weight of the train would pull that pilot right off the engine. I would never epoxy couplers to an engine or freight car, but definitely a caboose. The caboose doesn't have any drawbar weight.

Last edited by Former Member

Thank you all for your helpful input. Bob Delbridge made some number board decals for me and that was a test fit. It looked ok to me and I forgot about it. I am going to leave the pilots as is fornow. The method you show Doug makes sense to me. Unfortunately there are some curves smaller than 72 on my home layout and the fixed pilot wont work. It  does look a lot better with the scale coupler even on the smaller curves. Charlie you have to come by when you get some time.

 

Ray Marion

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