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 I was servicing my sons Lionel HHP-8 locomotive motors (locomotive 6-18323 from set 6-31779 TMCC ready) because it had a dry bearing/ squealing sound when running. If anybody has this set you know that the engine can run right up to the sound barrier. On our straightaways there is the slight possibility that it has broken through on occasion. Knowing that it is run at these speeds for hours at a time I do hit it with some lube quite often.

I saw some older posts on the forum about a noise and possible gear failure that caught my eye a while back. So like the idiot that I am I figured I should investigate it because I know I could fix it better than it was engineered. NOT!!!  I removed the shell and opened it up and found that the side gears where loose and wobbling. I found that the gear pinion bearing/stud looked like it was a chamfered shouldered machine screw so I added some grease and tightened up the clearance of both idler gears on each truck. Here is where I think it went all-wrong. I then connected test leads to it to power it up and run in the grease. I forgot to hook up the plugs, circuits in the shell. When I applied voltage it didn’t do any thing. Then I remembered the connections being unhooked so I hooked everything back up and nothing, no motor movement, no sounds, nothing. I checked to see if I had moved the positions on the sound and program switches. I cycled them into their correct positions and still no operation.

 

Ok, how bad did I mess up?  I think I have checked all of the obvious, easy stuff; connectors, wires, and switch positions.

Is there anything else that I may have missed?

What do you think I may have nuked?

I don’t run TMCC so could I install something or bypass the electronics so it just has bell, horn and directional lighting?

If it has to be sent back to the big L and given the time of year do you think it would make it back in time for Christmas?

 

Thank you for your time and consideration in advance.

 

 

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ggg, Thank you for the response.

 

 Yes I believe the connectors are in the correct order, there are only three connections that I touched.

  1: A large 8 pin connector that goes from the directional lighting board in the shell to a board on the frame.

  2: A smaller three-pin connector that goes to the sound dashpot.

  3: A single gray wire that I think goes to the antenna for TMCC.

I didn’t see any open sockets and all the connectors look to be different sizes so I don’t think I put a connector in the wrong socket

 

 As a note: I rechecked the issues and the cab light does work and the bell and horn do function, the directional headlights do not. Like an idiot I didn’t check to see if the volume was turned up in my first post.

The issue is the motor operation or the lack of operation.

I don’t see any burn marks or anything broken. I have checked other connectors on the boards to confirm positive locked in position but still no go on the motor operation.

Could my mistake have caused some type of reset with the TMCC side of the circuits?

 

Thank you again for your help.

 

 

Gunrunnerjohn, thank you for the response. I don’t have TMCC. We run conventional on our platform. We have Z-4000, Z-1000, and Cw-80 trans formers. I have a Lionel 1033 transformer for my testing unit that I performed my initial test after my service. Could that have nuked it?  After the initial problem was noted Idid test the engine on all three transformers noted above with no positive result.

 

No, it should just work once in RUN.  I have a couple TMCC locomotives, and as seen in another thread, I am having problems with them working in command.  Once they are in conventional, they all work great.  As log as you are not in a command environment, which you have stated, once in RUN, it should work.  Being it isn't, hopefully these guys can point you in the right direction to get it moving again.

Are all of the interconnects in the wiring harness some kind of socket sets?  Aka no wire nuts?  I've seen the behavior you are getting with loco's that required mini wire nuts to tie different parts of the harness together.  If one of those is not making a good connection the engine will not behave properly.

The manual for the set says if the engine will not change direction (your engine is stuck in neutral), "Be sure that the locomotive reverse switch is 'ON'".  From the description in the manual, the 'ON' position is really the 'RUN' position on the 'PRG/RUN' switch.  Check the wiring to that switch and cycle it several times to clean the contacts.  It could also be that the enclosure for the switch is preventing the slide from going all the way to the 'RUN' position.

 

Additionally, the power supply for your set is a CW-80 transformer.  The CW-80 does not go to zero volts when the power handle is in the 'OFF' position, which can prevent a modern engine equipped with LED lights from cycling.  The direction button on the CW-80 will take the voltage to zero volts and allow proper cycling.  If that is your problem, you can add a car with incandescent lighting or make sure you always use the direction button to cycle power.

 

These are long shots, but easy to check.

 

Good Luck...

Earl Staley

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