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After running for around 10 minutes my 736 starts to slow down and requires more voltage, eventually it will hardly move even with the transformer wide open. 

I checked the brushes, they looked okay and cleaned armature but there is no change.

There are no bare spots in the wiring so I don't think that is the problem.

Any advice will be appreciated.

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I’ll take a guess. It seems like it is over heating. Is the field coil getting hot? Do you smell anything like a burnt smell? I wonder if there is a bad connection, likely to the field that is separating slightly from heat expansion or if there is some type of mechanical temperature fail-safe in the coil? 

If an engine overheats, it probably needs a thorough cleaning and lubrication. I use CRC cleaner.

George

I cleaned the armature with CRC contact cleaner

Held a pencil on the brushes and it slowed the motor down

There does not seem to be anything binding in the drive train

I just installed a new smoke unit and it smokes up a storm but this problem existed before that, it's just been getting worse

A new E unit was installed last year

Maybe there is a short in the motor, I don't know how to check for that

Thanks for the replies

 

Last Engine that I had do this had a bad armature. Ran good at first then starting drawing more current and ran slower as it warmed up. Check the resistance of the commutator poles. You should get 3 readings. All should be equal or no more than .1 ohm difference. Also check between the 3 commutator plates and the armature shaft. There should be no reading here. 

 

Well, let me give my two cents.
As George said, it could be overheating, as electromagnets do lose their strength the hotter they get.
But the cause of the sudden rise in temperature would be a bit harder to diagnose
Maybe you are using a transformer with a wattage too high for the engine to withstand?
This is sometimes the case when someone uses a modern transformer with a higher voltage/wattage that the prewar engines that they're running aren't equipped to handle. Which is why I always choose to use my A type transformer. Do a bit of research on your transformer and your Kanawha, and see if the two are compatible

GGG posted:

Voltage maybe but Watts not.  Plus if you applied to high a voltage the engine would go so fast it would not stay on track.  Transformer is not the issue, unless it is UNDER Sized and it overheats and the voltage to the engine droops. G

Actually, excess voltage did cause me a few issues very similar to these when I used my K-line transformer on my 257, it became weak over time to the point it couldn't even propel itself, much less a train. Be in mind the 257 had a max running voltage of about 15 Volts, while the K-line transformer provided a max voltage of 20 volts. Thankfully, I know better now.

DM, you are blessed to have the best brains in the business kindly and freely sharing their expertise. One big reason I love this Forum!

It sounds to me that George and Berkshire have identified the likely cause, and Chuck has identified the likely solution. Many other suggestions are excellent in themselves, but do not explain the delayed and pronounced fall off in motor performance.  If using an older transfomer doesn't resolve the problem, look for heat creators. Simple start is to check all wire connections. If too few strands carry too much power the result is heat. If the transformer's circuit breaker is not working well, the result is heat. Wherever there is excess resistance there will be heat.

I tried the engine with the Z transformer and it ran great, did not slow down at all. What I did notice is the 736 takes more voltage than an MPC era engine I have to pull the same amount of cars, 736 16v vs 12v for the 8900, I used a voltmeter at the transformer terminals.

Thanks to all that replied with your help.

Berkshire posted:
GGG posted:

Voltage maybe but Watts not.  Plus if you applied to high a voltage the engine would go so fast it would not stay on track.  Transformer is not the issue, unless it is UNDER Sized and it overheats and the voltage to the engine droops. G

Actually, excess voltage did cause me a few issues very similar to these when I used my K-line transformer on my 257, it became weak over time to the point it couldn't even propel itself, much less a train. Be in mind the 257 had a max running voltage of about 15 Volts, while the K-line transformer provided a max voltage of 20 volts. Thankfully, I know better now.

Trust me, it is not voltage.  You can have issues with a modern transformer with a chopped sine wave output which can cause an AC motor to respond different depending on how the manufacture chops it to provide an effective voltage.

Versus the original xformers that are pure AC.  The effective circuit the train and the transformer make via that track control how much amperage is used at a given voltage.  Amps x Volts is WATT.  You need enough Watts to handle the current draw the engine will have.

So I think the op found out he had a combination of chopped wave versus marginal Watts on the transformer.  And if he was trying to run at 12-14V of chopped voltage out of a CW or your K-line the current was higher and causing heat issue in the transformer and motor of the engine.  In the end causing voltage droop and slowing of the engine.  G

 

Last edited by GGG

Just my 2 cents. I don't think it was voltage drop causing the problem, but heat. The postwar motors don't like chopped waves from a CW. It causes overheating (and growling). The armature windings become very hot and that heat travels down the armature shaft causing the shaft to expand slightly, causing too much tightness at the first bearing in the motor casting. The longer the engine runs, the tighter the shaft becomes in the bearing, causing the motor to slow down. You tend to crank up the voltage a little more to compensate and the cycle continues.

GGG posted:
Berkshire posted:
GGG posted:

Voltage maybe but Watts not.  Plus if you applied to high a voltage the engine would go so fast it would not stay on track.  Transformer is not the issue, unless it is UNDER Sized and it overheats and the voltage to the engine droops. G

Actually, excess voltage did cause me a few issues very similar to these when I used my K-line transformer on my 257, it became weak over time to the point it couldn't even propel itself, much less a train. Be in mind the 257 had a max running voltage of about 15 Volts, while the K-line transformer provided a max voltage of 20 volts. Thankfully, I know better now.

Trust me, it is not voltage.  You can have issues with a modern transformer with a chopped sine wave output which can cause an AC motor to respond different depending on how the manufacture chops it to provide an effective voltage.

Versus the original xformers that are pure AC.  The effective circuit the train and the transformer make via that track control how much amperage is used at a given voltage.  Amps x Volts is WATT.  You need enough Watts to handle the current draw the engine will have.

So I think the op found out he had a combination of chopped wave versus marginal Watts on the transformer.  And if he was trying to run at 12-14V of chopped voltage out of a CW or your K-line the current was higher and causing heat issue in the transformer and motor of the engine.  In the end causing voltage droop and slowing of the engine.  G

 

Berk's talking about a different issue. You can push too much voltage into poorly lubricated trains and burn them up. This happens with old tinplate made to run at 14 volts. That is not what was going on here.

The CW and its unusual power characteristics was the culprit. The CW performs the worst of all chopped sinewave transformers. It would not run my standard gauge trains at all. 80 watts should be plenty, but they hardly budged. I got rid of it after it ruined one of my old MTH Protosound (1) engines.

George

Chuck Sartor posted:

Just my 2 cents. I don't think it was voltage drop causing the problem, but heat. The postwar motors don't like chopped waves from a CW. It causes overheating (and growling). The armature windings become very hot and that heat travels down the armature shaft causing the shaft to expand slightly, causing too much tightness at the first bearing in the motor casting. The longer the engine runs, the tighter the shaft becomes in the bearing, causing the motor to slow down. You tend to crank up the voltage a little more to compensate and the cycle continues.

Chuck, They are related like the chicken and the egg.  You can't get heat without more amps needing to flow, and once you get heat and resistance of wire changes your going to draw more current.  At that point there is a voltage droop. Unless there is designed regulation.  Even generators have the effect.

If you have a voltage an amp meter on a transformer you will see it.  MTH Z-4000 powering a board on the bench tester at 12V and turn smoke on raising current by .4 amps and voltage drops to 10-11V.   It is an electrical relation V=IR and P=VI  or Isquare*R.  Running an MTH train of the test track at 10V I will have higher current then if I raise the Voltage to 13.  Because in the end the power requirement is about the same, so as V go up, current goes down too a point. 

Anyway, it is fixed.  G

George S posted:
GGG posted:
Berkshire posted:
GGG posted:

Voltage maybe but Watts not.  Plus if you applied to high a voltage the engine would go so fast it would not stay on track.  Transformer is not the issue, unless it is UNDER Sized and it overheats and the voltage to the engine droops. G

Actually, excess voltage did cause me a few issues very similar to these when I used my K-line transformer on my 257, it became weak over time to the point it couldn't even propel itself, much less a train. Be in mind the 257 had a max running voltage of about 15 Volts, while the K-line transformer provided a max voltage of 20 volts. Thankfully, I know better now.

Trust me, it is not voltage.  You can have issues with a modern transformer with a chopped sine wave output which can cause an AC motor to respond different depending on how the manufacture chops it to provide an effective voltage.

Versus the original xformers that are pure AC.  The effective circuit the train and the transformer make via that track control how much amperage is used at a given voltage.  Amps x Volts is WATT.  You need enough Watts to handle the current draw the engine will have.

So I think the op found out he had a combination of chopped wave versus marginal Watts on the transformer.  And if he was trying to run at 12-14V of chopped voltage out of a CW or your K-line the current was higher and causing heat issue in the transformer and motor of the engine.  In the end causing voltage droop and slowing of the engine.  G

 

Berk's talking about a different issue. You can push too much voltage into poorly lubricated trains and burn them up. This happens with old tinplate made to run at 14 volts. That is not what was going on here.

The CW and its unusual power characteristics was the culprit. The CW performs the worst of all chopped sinewave transformers. It would not run my standard gauge trains at all. 80 watts should be plenty, but they hardly budged. I got rid of it after it ruined one of my old MTH Protosound (1) engines.

George

That is not what he said, he said he switched transformer and it resolved.  Even with the correct transformer and poor maintenance or a stall, you will raise current in motor and overheat or damage it.  But a good motor would just try to go faster at higher voltage and you would never raise it to the max.

MTH standard gauge traditional (AC Motor made in china (poorly)) runs fine on a Z-4000 more closely AC sine and up at 22-24V will work fine.  You just never raise voltage that high.  G

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