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I'm giving my LionChief + 2.0 0-6-0T a cosmetic makeover, including replacing the headlight.  The LED is part of a very small board that was glued into the original headlight housing, and I had to cut the wires in the process of cutting the headlight off (it was part of the boiler casting).  Initially I thought I'd put in an 18v incandescent bulb, which I'd prefer, but when I tested one tied to the original wires it didn't light up - I presume because the voltage is stepped down for the LED?  I got the LED board out, soldered new wires to the back, tied the wires together again (matching the original polarity), and it worked for a few moments before going dark, and I can't figure out what to do next.  To test, I even intentionally shorted the wires which didn't do anything.  I'd appreciate any advice you can offer!

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Unfortunately I can’t offer any real advice.  I can however say that I tried replacing the incandescent headlight in my Polar Express Berkshire with a LED using a very simple circuit board designed by @gunrunnerjohn.  It worked great when tested with a 7 volt AC wall wart but once the engine  was placed on the track (CW80 set at approximately 14 volts) the first LED lasted about a day, the second LED lasted a few seconds.  I could not figure out what I messed up so I put the incandescent light back in.



Edited to add:  Correction, it was a circuit design from GRJ, I should not have typed “board” in the sentence above.  See my additional post below.

Last edited by GregM

Thanks, that's a good start.  So then, is there a way I can determine if something went wrong with the board, so I know if I should get another LED or not?  Or, is there any way to wire an 18v bulb to the board?  Worst case I guess I could just wire it to the screw coming up from the pickup rollers.  The cosmetic stuff is my wheelhouse - this stuff, not so much - so I appreciate your help!

@GregM posted:

Whoops, it was just your circuit design, I designed the PCB.  The one with three components.  IIRC 1) diode  2) capacitor 3) current limiting thingamabob.

I was just curious what circuit design I might have posted that would yield that result.  If you wired the circuit correctly, short of defective components, it's pretty hard to believe the CL2 circuit was killing LED's, they've been used for decades!  I'm thinking of this circuit...

One thought comes to mind.  If you connect the LED backwards, the CL2 will increase the voltage trying to get to 20ma of current through the LED.  That could kill the LED with excessive reverse voltage.  However, the LED would never light in that scenario, so it doesn't sound like that is what happened.

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