I got all enthusiastic today and started cutting up some tin train parts. The plan is to create a 4-6-4 Commodore Vanderbilt out of Lionel 265E parts and a longer tender out of 265T parts.
Not sure how this is gonna come out, and not sure how long it will take.
I started with the tender, not sure why though. Anyway, I failed to snap any pics of the first cuts, but basically I cut two 265T shells in such a way as to maintain the rivet spacing and keep the name plate insert centered on the side of the shell. Similarly, I cut two top pieces to try and keep the spacing of the top ribs. I used a crappy $99 Harbor Freight welder to put some tacs on the sides but even though I was very careful and used some heat sink backing material, I still ended up doing some damage. At this point, the sides are welded together and came out very straight which I am happy about. The floor is just a single piece cut in half and mounted normally with screws. Six wheel trucks will be used. Sorry my pictures are a bit dark, I'll try to do better with them. I guess my next step is to start cutting on a couple of 265E shells