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HENNING'S TRAINS would like to introduce it's first JW&A Product:
JWA_Super-Chugger
Item #10100 SUPER-CHUFFER
The Super-Chuffer is an add-on electronic module for TMCC controlled steam locomotives to enhance smoke unit and lighting control. It can be installed in factory TMCC locomotives or TMCC upgraded locomotives.This is a microprocessor based design that allows for software updates to accommodate functional changes and possible future enhancements. It provides the following smoke and lighting features.
  • Smoke Unit fan motor control for synchronized chuffing with the RailSounds output.
  • Dynamic braking of smoke unit motor and chuff duration control enhances the appearance of the smoke chuff output at all speeds.
  • Smoke fan motor runs continuously at slow speed when locomotive is stopped.
  • Buffering of the chuff switch input to provide an isolated switch output for RailSounds chuff triggering.
  • Rule 17 LED light control for headlight, dimming when locomotive is stopped.
  • TMCC headlight voltage input to control headlight on/off state from remote.
  • Automatic control to turn cab lights on when stopped, off when moving.
So many of you on OGR have been following along with our own gunrunnerjohn as he has been developing this great project. We, at Henning's, have been having a great time working with John throughout the process, testing and providing feedback. We look forward to making this unit available for all very shortly. NOTE: When it is ready for shipping we will be having a special introductory price for OGR forum members.


Demo Video Clip  (This is John's earlier clip, we'll be posting a new one shortly)
For more product and ordering info simply go to:  http://henningstrains.com/JWA.html

NOTICE: The Super-Chuffer board is now available (link is at top) and ready for shipping.

For a limited time it has an introductory price BUT, for all of our OGR friends we are ALSO offering an ADDITIONAL 10% discount by entering the promo code: OGRJWA during checkout.

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  • JWA_Super-Chugger
Last edited by Bill Henning
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Originally Posted by Bill Henning:

HENNING'S TRAINS would like to introduce it's first JW&A Product:

JWA_Super-Chugger

Item #10100 SUPER-CHUGGER
 

The Super-Chuffer is an add-on electronic module for TMCC controlled steam locomotives to enhance smoke unit and lighting control. It can be installed in factory TMCC locomotives or TMCC upgraded locomotives.This is a microprocessor based design that allows for software updates to accommodate functional changes and possible future enhancements. It provides the following smoke and lighting features.

  • Smoke Unit fan motor control for synchronized chuffing with the RailSounds output.
  • Dynamic braking of smoke unit motor and chuff duration control enhances the appearance of the smoke chuff output at all speeds.
  • Smoke fan motor runs continuously at slow speed when locomotive is stopped.
  • Buffering of the chuff switch input to provide an isolated switch output for RailSounds chuff triggering.
  • Rule 17 LED light control for headlight, dimming when locomotive is stopped.
  • TMCC headlight voltage input to control headlight on/off state from remote.
  • Automatic control to turn cab lights on when stopped, off when moving.

Bill, Shouldn't that be CHUFFER verses CHUGGER? (Red Bolded)

Yep, there was a link above, here's the direct link.  This is to the older version, I'm going to post a video of the enhanced one soon.



Here's a quick bench test of the new board with the enhanced electronics.  This is the one that will be shipping.  You'll notice the chuffs are more distinct, even at high chuff rates.  That was the goal of the circuit improvements.

Last edited by gunrunnerjohn

A question was posed off-line about running this with a conventional locomotive.  As it sits, it requires about 8.5 volts AC to reliably operate.  That's more than the starting voltage for conventional operation.

 

I did a little experiment and created a voltage doubler circuit, it's just two capacitors and two diodes.  With that circuit powering the Super-Chuffer from track power, I got down as low as my transformer would go, 5.2 VAC, and I still had plenty of voltage on the Super-Chuffer for operation.

 

Bottom line, it is possible to use this with conventional locomotives, but it needs a small added circuit.  If there were enough interest, I could create an add-on little board that just adds the voltage doubler circuit.  Of course, it's also possible to just buy the two capacitors and diodes and wire it up.

 

Obviously, for conventional operation, the board would restart whenever you interrupted track power to change directions, but that is probably not a big issue, it initializes pretty quickly and is back in operation.

This would be an add on for Williams Steam Engines. With this we could get rid of the old suethe Smoke units and go for fan driven and puffing with an added fan driven smoke unit.  me personally got tired of replacing the Suethe Smoke units and went for a modified unit put out by another forum member Box Car Bill and they work absolutely flawlessly.  But with that unit the smoke come out like a Protosound 1 or Loco Sound Loco from MTH the more power you put on the track the more it smokes and comes out in a steady stream. with this you can get puffing smoke with very little modification to the engine. I for one am in for a couple of these boards as soon as I can afford them

come on guys lets show an interest in the conventional side of this

The idea of running conventional comes up regularly.  As the board is now, it requires around 8.5-9.0 volts of AC to properly run.  That's obviously not all that compatible with conventional operation unless you start out at warp speed.  I sketched out a little voltage doubler circuit that would allow operation with AC voltages down to 4 volts AC.  Just curious how much interest there would be in such a board to solve the issue of running it with a conventional locomotive.  This would be a fairly inexpensive board, probably in the $5-6 range.  I tested this on my bench, and the Super-Chuffer operated down to around 3.5 VAC.

 

 

 

Voltage Doubler Outline

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  • Voltage Doubler Outline
Last edited by gunrunnerjohn
I hope that is something you will seriously consider.   It would be very helpful.
 
Originally Posted by gunrunnerjohn:

Well, I suppose that anything's doable.   I suspect a series of pictures and text would be easier to follow, and probably a lot easier to produce.  Making a good and clear video for something like this is not that easy.

 

I just received a couple Super-Chuffer add on boards from Henning's Trains and the board is super indeed. Small actually tiny, wire supplied, and great documentation. And they arrived in just a couple days from the day of the order. Great service.

Thanks for designing this John.

I'll report back when I get to install this in a steamer.

Last edited by cjack

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