Originally Posted by Pingman:
Volphin, some questions on the "how to" aspect of this terrific project.
What do you use to cut the plastic?
What do you use to cut, bend, and polish the aluminum?
Thanks for sharing.
Hi Carl, I usually use an exacto knife and metal ruler for plastic, but I'll fess up... I used scissors for the rough floor I decided not to use. It was just a tester anyway. I usually mark it lightly with a sharpie where I want to cut and trim it to fit. Alcohol takes off the sharpie ink, as long as you are within 10 minutes or so.
The metal sheeting is cut, yep, with scissors. I tried to use my exacto, but it was taking to long and dulling my blades. Notice that this is the second one installed. You get better with glasses on. Also, take advantage of the square angles provided by your stock. Try to leave them intact.
The angle aluminum was a bit of a challenge. First I tried a dremel. Nope. I needed SQUARE 90 degree cuts... and it got too hot to handle as well. I wound up using a wet table saw... a tiny one (4 inch blade) used for cutting tile. The small counter was actually cut with the tile blade, DRY. I don't recommend that. Still lots of heat and the aluminum didn't dig it.
So I improvised and tried a concrete die grinding "blade" mounted in the saw DRY. Worth a buck right? Well, it worked like a charm. Better cuts, true right angles, and no excess heat transfer.
The aluminum is polished with an SOS pad from our kitchen sink. But there are polishing pads for dremels as well. I'd just do it by hand though, you can better control the amount of polishing/luminosity you prefer.
Does that help?
Wow, it feels kind of good to stretch my modeling legs again! The last aircraft I did was in 1995! I wonder where I put those airbrushes?