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I have a ps-2 PRR 260e, sorry don't know the product number while at work.  I had it on my office display and was trying to run it with a dcs explorer unit.  ( I have since decided that I can't stand the explorer units but that's a different story.)  I was occasionally able to get the explorer to talk to the loco but eventually gave up in favor of putting a ps3 equipped unit on display. 

This weekend I went to use the ps-2 loco on my home layout and it seemed to respond to start up and shut down commands, would move and change direction, but no audio.  I tried a feature reset, and a factory reset, deleted it from the remote and re-added.  You know after a factory reset the loco's are usually screaming full blast and you have to turn them down to save your hearing.  In this case - nothing at all. 

Just for the record my home layout is a simple loop, power is from a z4000 variable channel.  good signal the whole way around, (as checked with other loco's) and no problems with other locomotives.

When I was able to run it with the explorer the sound was hit or miss, which I chalked up to explorer software problems. Now I am stumped.

Any thoughts or suggestions?

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Finally had time to dig into the tender.  Wow, what a pain! I have been into mth tinplate tenders before,  but this early model was a  challenge.

The speaker was mounted to the bulkhead.  This was different. Getting the shell off is usually either a slide or two more screws away, and then a slide.  In this case there were 4 screws, all of which were buried under the trucks.

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Turns out everything around the speaker is glued in place.   The hot glue gun will need to come out for reassembly.   Fortunately,  the speaker looks good,  no flaking.

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About this time my phone died so I stopped taking pictures. I figured the tender will get a new battery since it's open.   In the process of unplugging battery,  the battery end of one the moles connector wire came loose - o well,  a new battery and will take care of that anyway.

Also you can see 2 yellow wires nuts.  That's because the third one fell off!  The wires undercut were barely touching and contaminated with some type of glue that was helping hold the wire nut on.  These two wires will probably get soldered together and coated with liquid electrical tape, that's just how I usually deal with tight spaces.   Hopefully after taking care of these loose connections everything will be back to normal.

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Last edited by jhz563
@GGG posted:

Put a Volt meter on the 2 speaker wires in the center of the 12 pin connector,  does it read about 4 ohms.  If not.. speaker or a solder joint along wire at the connector is bad.  Test speaker at the terminal.  If good, sounds like audio amp unless the 12 pin connector not fully seated.  G

Thank you. I will test the speaker separately first since its unplugged and then trace it back to the 12 pin connector and test again after its plugged in and let you know what I find.  I already ordered the new battery.

JHZ563

Images of the board stack mounting set up.  Given the small space in the tinplate tender the board is mounted inverted.   Getting the 12 pin plug loose for an ohm check on the speaker last night was tricky.  The plug seemed to be fully seated. 

Not being an electronics gut, I am not sure which component is the audio amp.  For right now the plan remains the same - get new battery, reconnect loose wires found under the one wire nut, check the connection under the other two wire nuts, and test again.  Maybe I will get lucky.

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Well,  finally had time to get back to this.  No joy on the super obvious .   New battery and reattached the wires that fell out of the wire nut.   Still response to remote but doesn't make a sound.  Start up, shut down,  smoke and direction work fine when starting through dcs, just no sound.

What does this audio amp look like,  and can I change it myself?  I don't do circuit board soldering, so if it needs off the board, I need help. @GGG I will send you an email.

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