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I think that I posted on this recently, but who can remember?

 

So: the PW couplers do seem to be a reliable - but not perfect - design.

 

But, I'm only incidentally a PW equipment guy; I may be an old baby-boomer, but I like my modern stuff.

 

Tolerances can bite you; different manufacturers offer couplers that are -just- a bit different from each other, and,

voila, bad function. But almost everything that I run is 20 years old or less.

 

The most common complaint that I hear, and have uttered myself is that "the d**n things won't close, even if I slam them

together". Well, no more. There is a fix, and I am beginning to use it. This is NOT perfect, nor 100% effective, but it has solved

most of my problems, so far. It is also cheap and quick.

 

Place a dap of silicone or epoxy on the little cam-like part of the knuckle (adding a piece of plastic may also be a good idea)

that appears from within (spooky!) when the coupler is open.

This enables the "incoming" coupler knuckle face to finally push the "receiving" knuckle far enough in that the pin can grab it.

 

-That's It-

 

It solves -most- of the latching issues (some couplers are just faulty or poorly designed; these need work or replacement), and

does not seem to interfere with anything else. You may have to add more silicone/epoxy occasionally as time goes by - so what?

 

It can save you money on those little "scale-ish" couplers, too.

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On some couplers, notably some that are on 3rd Rail passenger cars, I've had to take a Dremel tool and grind off some metal at the side edge of the coupler where the knuckle pin is located. This makes the front facing width of the coupler narrower so when two couplers are joined they fit better with some side-to-side play.  

We used to have a poster that went by raymondstrains or something very similar.  He had an exceptionally nice layout and one thing I remember was his use of ground up tires for ballast that looked very nice.  He did quite an extensive review on different couplers and where to grind to make most of them compatable. His tips were very good but unfortunate I have lost them.   I haven't noticed a post from him in a few years.  I have a few newer cars that I installed Lionel postwar ww coupler trucks to get the command control feature and easy closing couplers but then there is the problem with the poor rolling charecteristics of these old trucks.

Look at Bobby Ogage's drawing: see the blue knuckle and its tab with the arrow pointing to the top of the pin? I grind off some metal at that vertical edge, top to bottom. This is where many couplers are too wide, so when they are joined, not enough side-to-side clearance exists inside each knuckle. I have also ground away some metal at the inside part of the solid knuckle toward the back. Be careful that you don't grind too much and get things too thin. I've also removed the pin, taken the movable knuckle out, and polished its surfaces with a wire brush wheel in a Dremel tool, then reassembled it and lubricated it with powdered graphite. I don't use oil on couplers. I use synthetic oil (Militec-1) on axles because it does not dry out and it gets into the pores of the metal.

Last edited by mtnhi7
Originally Posted by mtnhi7:

Look at Bobby Ogage's drawing: see the blue knuckle and its tab with the arrow pointing to the top of the pin? I grind off some metal at that vertical edge, top to bottom. This is where many couplers are too wide, so when they are joined, not enough side-to-side clearance exists inside each knuckle. I have also ground away some metal at the inside part of the solid knuckle toward the back.

mtnhi7: what do you use to get inside the knuckle to do the grinding?  If your answer is 'a Dremmel', then which attachment do you use?? 

 

thanks - walt

Originally Posted by Sal:

We used to have a poster that went by raymondstrains or something very similar.  He had an exceptionally nice layout and one thing I remember was his use of ground up tires for ballast that looked very nice.  He did quite an extensive review on different couplers and where to grind to make most of them compatable. His tips were very good but unfortunate I have lost them.   I haven't noticed a post from him in a few years.  I have a few newer cars that I installed Lionel postwar ww coupler trucks to get the command control feature and easy closing couplers but then there is the problem with the poor rolling charecteristics of these old trucks.

Sal,

You are talking about "raymanssr2".  He also did excellent detail modeling of small scenes on his layout.  I have been wondering about him myself, so I just sent him an email to see if he is OK.

.....

Dennis

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